Threaded Insert Press Is 100% 3D Printed

June 11, 2025 by Tyler August No comments

Sometimes, when making a 3D printed object, plastic just isn’t enough. Probably the most common addition to our prints is the ubiquitous brass threaded inset, which has proven its worth time and again over the years in providing a secure screw attachment point with less hassle than a captive nut. Of course to insert these bits of machined brass, you need to press them in, and unless you’ve got a very good hand with a soldering iron it’s usually a good idea to use a press of some sort. [TimNummy] shows us that, ironically enough, making such a press is perfectly doable using only printed parts. Well, save for the soldering iron, of course.

He calls it the Superserter. Not only is it 100% printed plastic, but the entire design fits on a single 256 mm by 256 mm bed. In his case it was done on the Bambulab X1C, but it’s a common enough print bed size and can be printed without any supports. It’s even sized to fit the popular Gridfinity standard for a neat and tidy desk and handy bin placement for the inserts.

[TimNummy] clearly spent some time thinking about design for 3D printed manufacturing in order to create an assembly that does not need linear rails, sliders, or bearings as other press projects often do. The ironic thing is that if that same amount of effort went into other designs, it might eliminate the need for threaded inserts entirely.

If you haven’t delved into the world of threaded inserts, we put up a how-to-guide a few years ago. If you’re wondering if you can get away with just printing threads, the answer is “maybe”– we highlighted a video comparing printed threads with different inserts a while back to get you started thinking about the design limitations there.

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Turning Up The Heat On HT-PLA’s Marketing

June 9, 2025 by Tyler August 27 Comments

PLA is probably the most-printed filament on the market these days, and is there any wonder? It’s cheap, it’s easy, and it doesn’t poison you (as quickly as its competitors, anyway). What it doesn’t do very well is take the heat. Polymaker’s new HT-PLA formulation promises to solve that, and [My Tech Fun] put those claims to the test in a recent video.

Polymaker claims its HT-PLA is heat-stable up-to 150 C, but still prints as easily as standard PLA at up to 300 mm/s. By “heat stable” they mean able to maintain dimensions and form at that temperature when not under any load, save perhaps its own weight. If you need high-temp mechanical properties, they also offer a glass-fiber infused HT-PLA-GF that they claim is heat resistant up to 110 C (that is, able to withstand load at that temperature) which is hard to sneeze at, considering you you could print it on a stock Ender so long as you tossed a hardened nozzle on it.

Now it’s not a free lunch: to get the very best results, you do need to anneal the parts, which can introduce shrinkage and warping in HT-PLA, but that’s where HT-PLA-GF shines. If you want to see the results of the tests you can jump to 19:27 in the video, but the short version is that this is mechanically like PLA and can take the heat.

The verdict? If you like printing PLA and want to shove something in a hot car, you might want to try HT-PLA. Otherwise, it’s just like PLA. It prints like PLA, it looks like PLA, and when cold it behaves mechanically like PLA, which we suppose was rather what Polymaker was going for. There is no word yet on whether the additives that make it high-temp increase off-gassing or toxicity but since this stuff prints like PLA and can stand a little airflow, it should be easy to ventilate, which might make for fewer trade-offs when building an enclosure.

What do you think, will you be trying HT-PLA anytime soon? Let us know in the comments.

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SPACEdeck Is Half Cyberdeck, Half Phone Case, All Style

June 5, 2025 by Tyler August 18 Comments

It’s been at least a few hours since Hackaday last featured a cyberdeck, so to avoid the specter of withdrawal, we present you with [Sp4m]’s SPACEdeck, a stylish phone-based cyberdeck!

The SPACEdeck takes a Samsung Galaxy S24 and puts it into a handsome clamshell case with a wireless keyboard, turning the phone into a tiny-screened laptop that urges you not to panic. Is The Hitchiker’s Guide to The Galaxy available on the Playstore? Well, the e-book of the novel surely is, and having access to Wikipedia comes close. The design is building off (or out from, as the case may be) a 3D-printed phone case for the S24 by Digital Proto.

Given that the Galaxy S24 has more horsepower than the ancient Macbook we’re writing this on, this setup is probably going to be more useful than you might think, especially when paired with Termux to give you the full power of Linux.

Like some modern laptops, the screen can rotate 180 degrees for when the keyboard isn’t needed. The case will also allow for Nintendo Switch2 joycon integration, but that’s a work in progress for now. The connection points will also be modular so other accessories can be used. All files will be released once [Sp4m] is happy with how the Joycons are holding on, hopefully with a license that will allow us to remix this for other phones.

Given the supercomputers in our pockets, it’s really a wonder we don’t see more android-based cyberdecks, but most seem to stick to SBCs. Lately it seems the slabtop form-factor has been equally popular for cyberdecks, but it’s hard to beat a clamshell for practicality.

Planetary Poetry With A Tiny Digital Core

June 2, 2025 by Heidi Ulrich 7 Comments

Some hacks just tickle the brain in a very particular way. They’re, for a change, not overly engineered; they’re just elegant, anachronistic, and full of mischief. That’s exactly what [Frans] pulls off with A Gentleman’s Orrery, a tiny, simple clockwork solar system. Composed of shiny brass and the poise of 18th-century craftsmanship, it hides a modern secret: there’s barely any clockwork inside. You can build it yourself.

Peek behind the polished face and you’ll find a mechanical sleight of hand. This isn’t your grandfather’s gear-laden planetarium. Instead of that, it operates on a pared-down system that relies on a stepper motor, driving planetary movement through a 0.8 mm axle nested inside a 1 mm brass tube. That micro-mechanical coupling, aided by a couple of bevel gears, manages to rotate the Moon just right, including its orientation. Most of the movement relies on clever design, not gear cascades. The real wizardry happens under the hood: a 3D-printed chassis cradles an ESP32-C6, a TTP223 capacitive touch module, STSPIN220 driver, and even a reed switch with magnetic charging.

You can even swap out the brass for a stone shell where the full moon acts as the touch control. It’s tactile, it’s poetic, and therefore, a nice hack for a weekend project. To build it yourself, read [Frans]’ Instructable.

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Making A Treadmill Into A 3D Printer

May 31, 2025 by Lewin Day 7 Comments

A treadmill-style bed can be a great addition to a 3D printer. It allows prints to be shifted out of the build volume as printing continues, greatly increasing the size and flexibility of what you can print. But [Ivan Miranda] and [Jón Schone] had a question. Instead of making a treadmill to suit a 3D printer, what if you just built a 3D printer on top of a full-size treadmill?

The duo sourced a piece of real gym equipment for this build. They then set about building a large-scale 3D printer on top of this platform. The linear rails were first mounted on to the treadmill’s frame, followed by a gantry for the print head itself and mounts for the necessary stepper motors. The printer also gained a custom extra-large extruder to ensure a satisfactory print speed that was suitable for the scale of the machine. From there, it was largely a case of fitting modules and running cables to complete the printer.

Soon enough, the machine was printing hot plastic on the treadmill surface, thereby greatly expanding the usable print volume. It’s a little tricky to wrap your head around at first, but when you see it in action, it’s easy to see the utility of a build like this, particularly at large scale. [Ivan] demonstrated this by printing a massive girder over two meters long.

We started seeing attempts at building a belt-equipped “infinite build volume” printer back in 2017, and it took awhile before the concept matured enough to be practical. Even today, they remain fairly uncommon.

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3D Filament lizards show decomposable joints

Sustainable 3D Prints With Decomposable Filaments

May 30, 2025 by Heidi Ulrich 24 Comments

What if you could design your 3D print to fall apart on purpose? That’s the curious promise of a new paper from CHI 2025, which brings a serious hacker vibe to the sustainability problem of multi-material 3D printing. Titled Enabling Recycling of Multi-Material 3D Printed Objects through Computational Design and Disassembly by Dissolution, it proposes a technique that lets complex prints disassemble themselves via water-soluble seams. Just a bit of H₂O is needed, no drills or pliers.

At its core, this method builds dissolvable interfaces between materials like PLA and TPU using water-soluble PVA. Their algorithm auto-generates jointed seams (think shrink-wrap meets mushroom pegs) that don’t interfere with the part’s function. Once printed, the object behaves like any ordinary 3D creation. But at end-of-life, a water bath breaks it down into clean, separable materials, ready for recycling. That gives 90% material recovery, and over 50% reduction in carbon emissions.

This is the research – call it a very, very well documented hack – we need more of. It’s climate-conscious and machine-savvy. If you’re into computational fabrication or environmental tinkering, it’s worth your time. Hats off to [Wen, Bae, and Rivera] for turning what might otherwise be considered a failure into a feature.

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This Extra-Large, Two-Stage Fume Extractor Really Sucks

May 17, 2025 by Tyler August 9 Comments

Solder fumes are not nice on the lungs; nor are fumes from superglue, epoxy, or a whole mess of other things we often find ourselves using on the bench. Some people might be able to go the fume hood route to toss that all outside, but for the rest of us, there’s fume extractors. [Raph] has produced an extra-large, carbon-filtering, two-stage fume extractor that by all accounts really sucks — it is effective at hoovering up solder fumes up to 10″ from its inlet.

Photo of fume extractor — Note the 18V tool battery in the base. That’ll go for a bit.

Even better, [Raph] built a battery box for an 18 V cordless tool battery, and broke out banana plugs so this doubles as a variable power supply via a cheap LM2596 based DC-DC converter. It also serves as a speed controller for the fans, which makes us wonder if you can adjust the PSU output and the fan speed independently…

Maximum suckage is achieved through careful baffle design. Check out the blog to see the trial-and-error process at work. Of course, having a 200 mm axial fan and 140 mm blower fan front and rear is going to move some air no matter what. Which is required to get air flow through the 38 mm thick activated carbon filter that should scrub all nasties quite nicely. We aren’t filtration experts but we can agree with [Raph]’s estimate that it will last “a while”.

If you want to roll your own, all of the STEP files are on GitHub, and [Raph]’s blog has an excellent step-by-step build guide. We’ve seen other hacks from [Raph] before, from his dovetailed modular breadboard to the machine that shaped his bed and automation for his camper van.