3D Printering: The World Of Non-Free 3D Models Is Buyer Beware

August 26, 2020 by Donald Papp 32 Comments

There are more free 3D models online than one can shake a stick at, but what about paid models? Hosting models somewhere and putting a buy button in front of the download is certainly a solved problem, but after spending some time buying and printing a variety of non-free 3D models online, it’s clear that there are shortcomings in the current system.

What the problems are and how to address them depends a little on the different ways models get sold, but one thing is clear: poorly-designed 3D models are bad for consumers, and bad for the future of pay-to-download in general. Continue reading “3D Printering: The World Of Non-Free 3D Models Is Buyer Beware” →

3D Printering: Selling Prints, And Solving The Pickup Problem

July 8, 2020 by Donald Papp 23 Comments

After getting a 3D printer up and running, it’s not uncommon for an enterprising hacker to dabble in 3D printing to make a little money on the side. Offering local pickup of orders is a common startup choice since it’s simple and avoids shipping entirely. It’s virtually tailor-made to make a great bootstrapping experiment, but anyone who tries it sooner or later bumps up against a critical but simple-seeming problem: how to get finished prints into a customer’s hands in a sustainable way that is not a hassle for either the provider, or the customer?

It’s very easy to accept a 3D file and get paid online, but the part about actually getting the print into the customer’s hands does not have a one-size-fits-all solution. This is what I call The Pickup Problem, and left unsolved, it can become unsustainable. Let’s look at why local pickup doesn’t always measure up, then examine possible solutions.

The Problems with Local Pickup

Local pickup for delivery of print jobs is great because there is no mucking about with shipping supplies or carriers. Also, many 3D prints when starting out will be relatively low-value jobs that no one is interested in stacking shipping fees onto, anyway.

“Your order is complete. Come to this address to pick up your order.” It is straightforward and hits all the bases, so what’s the problem?

Continue reading “3D Printering: Selling Prints, And Solving The Pickup Problem” →

3D Printering: Sticky Resin Prints And How To Fix Them

June 4, 2020 by Donald Papp 39 Comments

After going through all the trouble of printing a part in resin, discovering it feels sticky or tacky to the touch is pretty unwelcome. Giving the model some extra ultraviolet (UV) curing seems like it should fix the problem, but it probably does not. So, what can be done?

The best thing to do with a sticky print is to immediately re-wash it in clean isopropyl alcohol (IPA) before the UV present in ambient light cures stray resin. If the part remains sticky after it is dry, more aggressive steps can be taken.

We’ll get into those more extreme procedures shortly, but first let’s understand a bit more about how resin works, then look at how that applies to preventing and removing tacky surfaces on finished prints. Continue reading “3D Printering: Sticky Resin Prints And How To Fix Them” →

3D Printering: Will A Resin Printer Retire Your Filament-based One?

April 30, 2020 by Donald Papp 25 Comments

Adding a resin printer to one’s workbench has never looked so attractive, nor been so affordable. Complex shapes with effortlessly great detail and surface finish? Yes, please! Well, photos make the results look effortless, anyway. Since filament-based printers using fused deposition modeling (FDM) get solid “could be better” ratings when it comes to surface finish and small detail resolution, will a trusty FDM printer end up retired if one buys a resin printer?

The short answer is this: for users who already use FDM, a resin-based stereolithography (SLA) printer is not likely to take over. What is more likely to happen is that the filament printer continues to do the same jobs it is good at, while the resin printer opens some wonderful new doors. This is partly because those great SLA prints will come at a cost that may not always justify the extra work.

Let’s go through what makes SLA good, what it needs in return, and how it does and doesn’t fit in with FDM.

Continue reading “3D Printering: Will A Resin Printer Retire Your Filament-based One?” →

The Real Lessons About 3D Printed Face Shields: Effective Engineering Response In Times Of Crisis

April 8, 2020 by Donald Papp 83 Comments

3D printed face shields and other health equipment is big news right now. Not long ago, Prusa Research rapidly designed and manufactured 3D printed face shields and donated them to the Czech Ministry of Health. Their effort is ongoing, and 3D printers cranking out health equipment like the NIH approved design has been peppering headlines ever since.

The Important Part Isn’t 3D Printers

The implied takeaway from all the coverage is that 3D printers are a solution to critical equipment shortages, but the fact that 3D printers are involved isn’t really the important part. We all know printers can make plastic parts, so what should be the real takeaway? The biggest lessons we can learn about Prusa’s ongoing effort are related to how they’ve gone about it.

Continue reading “The Real Lessons About 3D Printed Face Shields: Effective Engineering Response In Times Of Crisis” →

3D Printering: When Resin Printing Gets Smelly

April 7, 2020 by Donald Papp 20 Comments

Nowadays, resin printers are highly accessible and can do some great stuff. But between isopropyl alcohol for part rinsing and the fact that some resins have a definite smell to them, ventilation can get important fast. The manufacturers don’t talk much about this part of the resin printing experience, but it’s there nevertheless. So what can be done when smells become a problem?

I recently had to deal with this when I printed several liters of resin worth of parts. That’s a lot of resin, and a lot of alcohol for part washing. Smells — which had never been much of a problem in my work area — suddenly became an issue.

Where Odors Come From

Smells come from two sources: the resin itself, and the isopropyl alcohol used for cleanup and part washing. Continue reading “3D Printering: When Resin Printing Gets Smelly” →

3D Printering: Getting Started Is (Still) Harder Than It Needs To Be

March 5, 2020 by Donald Papp 83 Comments

Stop me if this sounds familiar. You are interested in 3D printing but lacked a clear idea of what was involved. Every time you looked into it, it returned to the back burner because after spending your limited free time researching, it still looked like a part time job just to get up to speed on the basics. If this is you, then you’re exactly the reason I say the following: despite 3D printing being more accessible than ever, getting started remains harder than it needs to be. It’s a shame, because there are smart, but busy, people just waiting for that to change.

A highly technical friend and colleague of mine had, off and on, been interested in 3D printing for some time. He had questions, but also didn’t have a very good understanding of the basics because it’s clumsy and time-consuming to research something when one doesn’t even know the right terms.

I told him to video call me. Using my phone I showed him the everyday process, from downloading a model to watching the first layer get put down by the printer. He had researched getting started before, but our call was honestly the first time he had ever seen a 3D printer’s actual workflow, showing hands-on what was involved from beginning to end. It took less than twenty minutes to give him a context into which he could fit everything else, and from where he felt comfortable seeking more information. I found out later, when I politely inquired whether he had found our talk useful, that he had ordered a Prusa MK3S printer later that same day.

It got me thinking. What from our call was important and useful, but not available elsewhere? And why not?

Continue reading “3D Printering: Getting Started Is (Still) Harder Than It Needs To Be” →