Using Pad Printers To Add Color To Artistic PCBs

I’ve done a few experiments in adding color to printed circuit boards. These experiments used a process known as pad printing, and so far all indications are that pad printing is a viable process for truly multicolor artistic PCBs. For this year’s DEF CON, I’m stepping things up and taking them to their logical conclusion. I’m making true multicolor PCBs with orange and blue ink. This is, I believe, the first time this has ever been done with printed circuit board art, and it is certainly the first time it has ever been documented.

You may be wondering why I need more color on my boards. It’s that time of year again where PCB artisans all around the world are gearing up for badgecon DEF CON. For the last few years, independent badge makers have come together to form a demoscene of hardware creation. This year, add-ons for badges are a thing, and everyone is getting in on the game. Tindie is filled with amazing electronic badges and add-ons that will be found at this year’s DEF CON. There are badges featuring the Cromulon from Rick and Morty, baby Benders from Futurama, pikachus, and glowing tacos.

This is all about badge art, but when it comes to rendering an image in fiberglass and soldermask, everyone is working with a limited palette. Yes, you can get pink and orange soldermask, but I can’t find a place that will do it inexpensively. For any PCB, your choice of colors are only green, red, yellow, blue, purple, black, or white. No, you can’t mix them.

But I want both orange and blue, on the same board, cheaply and easily — here’s how I did it.

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A Sneak Preview Of The Hacker Warehouse Badge

We were lucky enough to get our hands on a hand-soldered prototype of the new Hacker Warehouse badge, and boy is this one a treat. It’s fashionable, it’s blinky, and most impressively, it’s a very useful tool. This badge can replace the Google Authenticator two factor authentication app on your phone, and it’s a USB Rubber Ducky. It’s also a badge. Is this the year badges become useful? Check out the video below to find out more.

This is the time of year when hardware hackers from all across North America are busy working on the demoscene of hardware and manufacturing. This is badgelife, the celebration of manufacturing custom wearable electronics for one special weekend in Las Vegas. In just about a month from now, there will be thousands of independent badges flooding Caesar’s Palace in Vegas, complete with blinkies, custom chips, innovative manufacturing processes, and so many memes rendered in fiberglass and soldermask.

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This Year, Badges Get Blockchains

This year’s hottest new advance in electronics comes through wearable badges. You can’t have failed to notice another technology that’s getting really hot. It’s the blockchain. What is a blockchain? It’s a linked list where every item in the list contains a cryptographic hash of the previous item in the list. What is a blockchain in English? It’s the most revolutionary technology that’s going to solve every problem on the planet, somehow. It’s the basis for crypto (no not that one, the other one). The blockchain is how you add more Lamborghinis to your Lamborghini account. Even though we’re still trying to figure out how it solves a single problem, one thing is certain: blockchains solve every problem. We were born too late to explore the Earth, born too early to explore the Universe, but just in time for blockchain.

Independent badges are always looking at the latest technology, and perhaps this was inevitable. It’s a badge built on the blockchain. It’s a wearable sneakernet of mining. It’s a game with collaborative proof of work.

The blockchain badge from [Mr Blinky Bling] is an independent badge for this year’s Defcon, and like most independent badges it’s loaded up with RGB LEDs, microcontrollers, and exquisitely crafted FR4. What makes this badge different is the add-ons, or ‘blocks’ that attach to the main badge through 1/8″ phono jacks. These blocks form the basis of the social game, where two badge holders trade blocks for a while, allow their badges to perform a proof of work on each block, and finally, each block is hashed and the score increased. Yes, this is a blockchain, but it’s more of a block-tree, and it runs on sneakernet instead of the Internet.

Yes, this does indeed all sound like a joke. Make no mistake, though: this is real. This is a hardware game built on blockchain technology, that some lucky badge holders will be playing at this year’s Defcon. It’s filled with blinky and blockchain. It’s awesome.

[Mr. Blinky Bling] has already started a project for this badge over on hackaday.io, and right now they’re running a Kickstarter campaign for this badge with delivery at Defcon. This is one of the more interesting badges that will be floating around the con this year, and it has blockchain. This really isn’t one to miss.

This Is The Year Conference Badges Get Their Own Badges

Over the last few years, the art and artistry of printed circuit boards has moved from business cards to the most desirable of all disposable electronics. I speak, of course, of badgelife. This is the community built on creating and distributing independent electronic conference badges at the various tech and security conferences around the globe.

Until now, badgelife has been a loose confederation of badgemakers and distributors outdoing themselves each year with ever more impressive boards, techniques, and always more blinky bling. The field is advancing so fast there is no comparison to what was being done in years past; where a simple PCB and blinking LED would have sufficed a decade ago, now we have customized microcontrollers direct from the factory, fancy new chips, and the greatest art you’ve ever seen.

Now we have reached a threshold. The badgelife community has gotten so big, the badges are getting their own badges. This is the year of the badge add-on. We’re all building tiny trinkets for our badges, and this time, they’ll all work together. We’re exactly one year away from a sweet Voltron robot made of badges.

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A Wild Hackaday Belgrade Confirms Status As One Of World’s Greatest Hardware Cons

Hackers, Designers, and Engineers flooded into Dom Omladine on Saturday for what can only be described as an epic celebration of hardware culture. This is the second time Hackaday has organized a huge conference in Belgrade, and lightning really did strike twice.

A Gathering of New Friends and Old

We got things started off with a meetup the night before the conference. The first Hackaday Belgrade was held in 2016 and we didn’t reserve a bar on Friday night — we ended up taking over one just through sheer numbers. This year we called ahead for a large outdoor space, then made good use of it.

Everyone was giddy with anticipation of the next day to come. There is always a sizzling energy of meeting up in real life. Most of this group hangs out on Hackaday.io, but only some of them have met in person. Add to that the reunions of those who became friends at the previous Hackaday Belgrade and at other cons around Europe and you have the feeling of coming home. These really are your people.

Yes, a Conference. But the Cool Kind

Hackaday conferences are more than just parties… they’re conferences. If you approach it the right way you can get your employer on board with you attending because you’re going to meet incredible people, learn lots of stuff, and come back excited to take on the Universe. Actually, bring your boss along for the ride too!

This year we had thirteen incredible talks. As is our practice, we started off with a super-technical talk as Rachel Wong (aka @konichiwakitty) discussed her Ph.D research which involves growing eye tissue in the lab. But like all incredibly brilliant minds, she has a creative outlet which she also covered as part of her Keynote address. Rachel has a passion for building wearables that are reaching for the future by embracing things we really do need in our garments and gear.

From drone monitoring networks to robot soldering machines, and concepts for designing meaningful hardware to using code to automate tedious PCB layout, there was plenty in these talks for everyone.

I really enjoyed Elliot Williams’ talk on Logic Noise for his live demos using simple logic chips to build up complex music. Marcel van Kervinck took us on a journey of TTL computer design. And Sophi Kravitz’s talk on building non-rigid airships had at least two people at the con get inspired and spin their own blimp design during the conference! There was a live-feed of the talks so keep your eye on Hackaday as we pull those out to be featured individually.

Some of the demo hardware: Acoustic levitation for lab work

The workshops were standing room only as people who weren’t able to grab a ticket audited the course. We had three hands-on session that built wearable circuitry, brough art to PCB design, and dove into the world of FPGAs.

Welcome, Here’s Your Neck-Mounted Retro Computer

Everyone through the door received a custom electronic badge to hack on during Hackaday Belgrade. Voja Antonic designed the hardware and oversaw the manufacture. We had excellent yield which is great because we had nearly (if not more than) 100% attendance at the conference. We ended the day with just 5 badges to spare!

Hackaday Belgrade badge and user guide put to use

These handheld computers are truly hot! The badges each have 55 really clicky keys. With at least 350 people in the room, that’s approaching 20k momentary push switches and at one point, a brief “silence” fell and all that could be heard were clicking buttons. That and we asked everyone to play the Mario Overworld tune at the same time as hundreds of badges rose in a glorious chorus. There’s also a 16-page user manual to go along with them which included sample code to get started.

Hacking went on throughout the day but as the talk session wrapped up we transformed the hall into a Hacker Village. Tables were brought in and immediately filled. Live music filled the room as Bogdan Rosu and Richard Hogben each played IDM sets. If you’ve been watching Hackaday videos you’ve heard their work and their performances this night were epic.

There was food, there was beer, and there were the tools of our lifestyle; laptops, programmers, jumper wires, blinky add-ons, and the excitement that goes along with all of them. The badge hacking presentations began at midnight and the place was still alive with excitement. It is truly great to see how supportive our community is of exploring hardware and trying things out. Publish your badge hacks and stories from the conference on Hackaday.io as we’ll be featuring those in the coming days and want to make sure we have all the juicy details.

Why Belgrade?

Keep your eye on Hackaday as there is much more coverage to come on this wonderful event. Many have asked: “Why Belgrade?”. It’s a fantastic city and the engineering community in the area is passionate about getting together to learn and share ideas. This includes the Supplyframe engineers who live in Belgrade and did the heavy lifting to organize and staff Hackaday Belgrade. You all did an amazing job and everyone at the con owes you a debt of gratitude, thank you so much! We also want to thank Supplyframe and SevenBridges, our sponsors for the event.

To all who attended, it wouldn’t have happened without you! I can speak for everyone on the Hackaday crew in saying the culture we share is energizing, encouraging, and humbling. It’s exactly the kind of recharge everyone looks for to keep life interesting! We’ll see you at the next one. Now over the next five months we have our sights set on the Hackaday Superconference. See you there!

Retro Computer Badge For Hackaday Belgrade Has Everything You Wished For Back In The Day

The hardware badge for the Hackaday Belgrade conference is a Retro Computer that you wear around your neck. I have one in my hands and it’s truly a work of art. It’s beautiful, it’s fun to play with, and it will be an epic platform for a glorious weekend of badge hacking! Check out the first look video, then join me below as I drill down into the details.

Get your ticket now for Hackaday Belgrade, our premier European hardware conference at the end of this month. It’s a day filled with talks, works, food, fun, and of course everyone through the door gets one of these incredible badges. The best part is the community that turns out for this event and that includes the Hacker Village that takes hold in the evening. We’ll be hacking the badges until the wee hours of the morning alongside hardware demos, presentations, lightning talks, and live IDM and DJ sets.

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PCB Take On Stars, Moons, And Ringed Planets Is Gold

Remember when PCBs were green and square? That’s the easy default, but most will agree that when you’re going to show off your boards instead of hiding them in a case, it’s worth extra effort to make them beautiful. We’re in a renaissance of circuit board design and the amount of effort being poured into great looking boards is incredible. The good news is that this project proves you don’t have to go nuts to achieve great results. This stars, moons, and planets badge looks superb using just two technical tricks: exposed (plated) copper and non-rectangular board outline.

Don’t take that the wrong way, there’s still a lot of creativity that [Steve] over at Big Mess o’ Wires used to make it look this great. The key element here is that copper and solder mask placements have extremely fine pitch. After placing the LEDs and resistors there’s a lot of blank space which was filled with what you might see in the night sky through your telescope.  What caught our eye about this badge is the fidelity of the ringed planet.

The white ink of silk screen is often spotty and jagged at the edges. But this copper with ENIG (gold) plating is crisp through the curves and with razor-sharp tolerance. It’s shown here taken under 10x magnification and still holds up. This is a trick to keep under your belt — if you have ground pours it’s easy to spice up the look of your boards just by adding negative-space art in the solder mask!

[Steve] mentions the board outline is technically not a circle but “a many-sided polygon” due to quirks of Eagle. You could have fooled us! We do like how he carried the circle’s edges through the bulk of the board using silk screen. If you’re looking for tips on board outline and using multiple layers of art in Eagle, [Brian Benchoff] published a fabulous How to do PCB art in Eagle article. Of course, he’s gone deeper than what the board houses offer by grabbing his own pad printing equipment and adding color to white solder mask.

The art was the jumping off point for featuring this badge, but [Steve] is known for his technical dives and this one is no different. He’s done a great job of recounting everything that popped up while designing the circuit, from LED color choice to coin cell internal resistance and PWM to low-power AVR tricks.