battery

414 Articles

Auxiliary Battery Pack For Field Operations

April 18, 2011 by 11 Comments

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Ham operator [Ken – wa4mnt] wrote us to share a small project that he uses nearly every time he goes out in the field. His portable sealed lead acid battery pack (PDF) always ensures that he has a 12v power source at his fingertips, both for fun as well as in emergency situations.

The battery pack is pretty simple, and includes a 12v, 17ah battery strapped into a light aluminum chassis which he fabricated. The battery is secured with zip ties, so it can easily be swapped out or replaced without much fuss. The frame also sports a tiltable 4w, 17.5v solar panel that keeps the battery topped off and ready to go at all times. He stuck a voltmeter to the top of the battery to keep an eye on things, and he employs a 10A fuse to make sure he doesn’t fry any sensitive radio components should something go wrong.

The battery pack is pretty compact when you think about it, and we imagine it would be great to have on hand for a wide array of outdoor activities. Even if you’re not into Ham field operations, it’s hard to argue with its usefulness during power outages.

[Ken] doesn’t appear to have any published plans for the chassis or the electronic portion of the pack, but we’re pretty sure he would share if asked.

Variable Super Capacitor Battery Provides Power On The Go

April 15, 2011 by 27 Comments

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Instructable user [EngineeringShock] got sick of buying batteries for his devices all the time and has instead opted to build himself a super capacitor bank that can be used to power common household items.

His “forever” rechargeable capacitor bank is made of two large super capacitors rated at 400 farads apiece. It is charged through a LM317-based charging circuit that is adjustable to allow for slow or fast charging, the latter of which he admits, is slightly dangerous.

Since the super caps are only rated at 2.7 volts, they are wired through a DC-DC booster circuit that allows him to adjust the output voltage from 4.3 v to 34 v. The adjusted voltage is then passed through a digital display that allows him to see what the output voltage is at any time.

He says that the super cap bank can power his computer’s speakers for about two hours before requiring a recharge, which takes just a few short minutes, depending on how he is charging them.

While it’s not exactly cheap, the capacitor bank could be useful for those requiring quick portable power for relatively short periods of time. If we were to build one ourselves, we would likely fit all of the components into a small project box to protect the caps from accidental discharging, and top it off with a couple of solar cells to charge it for free during the day.

Keep reading to see a quick video demonstration of his super cap “battery” in action.

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Full-featured Battery Tester Puts Them Through Their Paces

April 14, 2011 by 10 Comments

When working on battery-dependent projects you want accurate performance information where a datasheet may not be available. [E. Lelic] set out to build a device that would meter internal battery resistance but ended up with a bench tool that can do much more than that.

A PIC 16F88 microcontroller takes center stage on the meter, taking voltage level readings, monitoring a DS1820 temperature sensor, and controlling an LM2575 step-down regulator. The components provide functionality for measuring Lithium Ion, Lithium Polymer, Nickel Cadmium, Nickel Metal Hydride, and Alkaline batteries. It is capable of fully discharging and fully charging the batteries, measuring time and power consumption during this cycle, and monitoring temperature changes for the NiMH and NiCad versions.

Look for the little red ‘Download’ icon at the bottom of the post linked above. That archive includes a schematic (which we’ve also embedded after the break), board layout in .LAY format, and a HEX firmware file.

If you enjoyed this build you might want to look at this other battery capacity tester.

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Chill Your Phone For Longer Battery Life?

April 5, 2011 by 45 Comments

The first specs we look at when choosing a cellphone are the battery life numbers. We know that eventually we’re going to see performance loss, and [Dr. West] wanted to see if there’s a way to delay the inevitable. What he found is that ambient temperature affects the battery throughout its life. He set out to build a phone chiller to slow the degradation of the battery.

The research that he points to shows that at room temperature, a Lithium battery will lose 20% of its capacity each year. This seems like a dubious number so do share links to studies that state otherwise in the comments. Whether that 20% is right or not, the point is that cooling the battery will preserve it. With that in mind, [Dr. West] put together a pod that uses a peltier cooler and a heat sink to host his Blackberry while he sleeps. He figures he can reduce the capacity lost per year from 20% down to 14%. This of course comes at the expense of running that cooler every night (in addition to charging the phone when it needs it). But perhaps this solution will spark an idea that leads to a better one.

Toy Helicopter Charging Fix

February 20, 2011 by 16 Comments

[Onefivefour] was surprised that his E-flite Blade MCX radio controlled helicopter came with a charger that used AA batteries to recharge the lithium batteries in the flying unit. Yeah, that’s a bit crazy. He set out to modify the base unit to work with AC power. There are four batteries inside this base unit, one of them powers the charge detector circuit and the others are used to juice-up the chopper’s rechargeable cells. He took a 5V regulated charger from a Motorola cellphone and modified it to interface with the contacts for the three AA cells. Like the Magic Trackpad hack, he did this without altering the holder by cutting a couple of pencils to length and attaching the positive and negative contacts from the AC charger to them. Check out the video after the break for a walk though, noting how he still has the option to go back to battery power if he so chooses.

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Power Adapter For Digital Cameras Without An External Jack

February 20, 2011 by 21 Comments

[Kusnick] is into using digital camera rigs for book scanning. The problem is that keeping the batteries charged is a pain, but there’s no external AC adapter jack which would allow him to use the mains. His solution was to build his own adapter to replace the batteries.

There are some fancy book scanning setups that allow you to just flip through the pages, but it’s much simpler to build a rig that uses two cameras. [Kusnick’s] setup is the latter, which means he’s found two inexpensive cameras that don’t need to be mobile. The first attempt at making an adapter featured a block of acrylic with the positive and negative contacts connected to a shielded cord which he then hooked to an external supply. The camera would come on and then turn off citing that the cameras were “for use with compatible battery only”. Turns out there’s some type of verification circuit built into the proprietary batteries. But the solution to that came quite easily; remove the circuit board from the battery and insert it in the adapter to trick the camera.

[Thanks Daniel]

Rechargeable Battery Capacity Tester

February 10, 2011 by 21 Comments

Rechargeable-Battery-Capacity-Tester

If you are like most people, you likely have a mixed pile of rechargeable batteries sitting around with no idea as to what kind of charge they can hold. You could watch a voltmeter for a few hours while you drain each and every battery, noting when it drops below its stated voltage – but then again, you have a life.  Instead of wasting away in front of his multimeter, [BrianH] decided he would build an automated battery capacity tester to do the job for him.

He created a simple circuit that drains any AA battery, NiMh or NiCd, and records its useful capacity in milliamp hours.  Since the ATMega168 microcontroller used has 6 analog/digital converters on board, he figured that he might as well design his tester to measure the capacity of three batteries simultaneously.  [BrianH] wired the meter up to an old Nokia LCD, then moved his project to a perfboarded ATMega, freeing up his Arduino for other tasks. Once he had things reassembled, he packed it all into a handsome wooden box.

His writeup is chock full of details and source code, so be sure to check it out.  We have video of the charger in action after the jump.

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