Making Your Own Lithium-ion Batteries

You can make your own lithium-ion batteries if you have a source for individual cells and a control board to match your desired voltage levels. [Bill Porter] put together a quick tutorial where he makes a 14.4V 2.2 AH battery for about $10. He picked up a set of cable-modem backup batteries (used to make sure your bundled phone service doesn’t quit working when the power goes out) and tore out the cells. After reconfiguring the connections and swapping out the controller board the original 8V battery is now 14V. This doesn’t take into account any problems with battery life and charge leveling, but that’s a whole different tutorial waiting to happen.

If this type of battery hack is child’s play to you, take a look at a more involved lithium iron phosphate build.

Electric Scooter Sings As It Travels

[youtube=http://www.youtube.com/watch?v=MaQuRnZYKPc]

This scooter has been fitted with a three-phase induction motor. It reminds us of the sound effects from vehicles in the Jetsons. Right now they’re using lead-acid batteries and get about 15 miles of range from one charge. Once they switch over to lithium polymer they calculate the range will be closer to 45 miles due to the reduced weight and increased capacity. Not bad for $600 in parts, and we’d bet it’s both faster and more stable than the one-wheeled-wonder we saw last week.

Replace Batteries With USB Power

[Mark Bog] thought it was a waste to use batteries for his desktop touch pad. Quite frankly we agree that if you can avoid using disposable cells you should. He ditched the dual AA batteries inside of his Magic Trackpad and built a battery-sized adapter to feed it some juice. It consists of a dowel of similar diameter with a screw in each end. He scavenged a USB cord, connecting hot and ground wires to the corresponding pole of the adapter. Now his Trackpad is USB powered and never in need of a battery replacement or even a recharge.

We’re not familiar with the inner workings of Apple’s Magic Trackpad. We assume there’s a voltage regulator inside and we hope it doesn’t have a problem working with the 5V regulated power coming in from the adapter. If you’ve got the skinny on the hardware we’d love to hear about it in the comments. One last thing: because the forum linked above requires a login to view the images in the post, we’ve embedded the rest of them after the break for your convenience.

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The Quest For A Bicycle Power System

[Garote] has been extremely busy. Busy building an electrical system into his bicycle, and even busier writing a monumental post about it. He covers an impressive range of topics, starting with the goal of adding a generator, battery, charging system, lights, and accessories to the bike. From there he clicks off one thing at a time, researching and ordering a wheel with a Dynamo hub for the generator, assembling and testing the cells of his battery, choosing the controller board for the charging system, and designing the accessory circuits like the iPhone charger above. If he adds too much more to the two-wheeled rig he’s going to have to plan a big road trip with it.

[Thanks Xuxo]

Elegant Wearable Computer

[Jason Statham] [Martin Magnusson] wrote in to tell us about his adventure in building a wearable computer. The device in its current state is a Beagleboard running Angstrom Linux tethered to an iPhone for internet. A bluetooth keyboard allows for input, while output is displayed on monocle-ized Myvu. And last but not least, the entire setup is powered by 4 AA batteries for 3 hours of life.

Its not as small as some of the wearable computers we’ve seen before, but if you wanted to whip out your own it sure takes a lot less soldering.

Autonomous Battery Exchange


That may look like a Ferris wheel but it acts a battery replacement station for small robots. The marXbot heads to the battery station when it gets low on juice. Once in the cradle, arms on each side hold the bot in place while the low battery is sucked out and a fresh one from the 15-slot carousel is inserted. The robot doesn’t power down but relies on stored electricity from some large capacitors during the changeover. See it happen after the break.

A while ago we saw a robot that could plug itself into a wall outlet. That’s great because the robot doesn’t have to return to a charging station, but it still has to wait for its battery to top off. With a few strategically placed battery stations it’s easy to keep a robot up and running with almost no down time for a battery swap.

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Project Apex, Apad Mod

[Carnivore] tried to break as many (unofficial) records as possible when he modified his Apad/M002 into what he calls Project Apex. Record number 1: [Derek] claims this is the first Apad mod, ever. Record number 2: 8500mAh battery, giving the device a 12 hour life which is longer than any other Android slate. Record number 3: beautiful factory-looking finish. Okay, so that last one isn’t really a record, but we thought Project Apex deserved it anyway. There are a few other modifications done to the device as well; click the link or catch a video of him showing off the slate after the jump.

[Thanks Derek Hughes]

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