Easy Workout Logging With Ethernet-enabled Exercise Bike

March 3, 2012 by Mike Szczys 6 Comments

It will be easy to keep your exercise routine on track if you don’t have to do anything at all to log your workouts. [Reefab] developed this add-on hardware for his exercise bike that automatically logs his workout on the Internet.

He’s using RunKeeper to store and display the workout data. They offer a token-based API which [Reefab] implemented in his Arduino sketch. The hardware to grab data from the exercise bike is quite simple to set up. A rare-earth magnet was added to the fly-wheel with a reed switch positioned next it in order to measure the number and speed of rotations. This is exactly how a consumer bicycle computer works, needing just one accurate measurement corresponding to how far the bike travels with each revolution of that wheel.

In addition to the networked-logging feature [Reefab] included a character display so you can follow your speed and distance data during the workout.

CNC Milled Bicycle Frame Jig

February 22, 2012 by Mike Szczys 22 Comments

This bicycle frame jig is cut from MDF. It’s the latest in a growing trend that we love to see: the increasing availability of manufacturing techniques for the common hacker. This is a Kickstarter project, and alas it appears the designs are not available for you to cut your own. But we love the potential this shows, and maybe you can use the concept the next time you’re welding together a frame for something.

We really never look at building traditional frames at home. Mostly it’s the oddities that catch our eye. But if you’re into cycling and want to get your own custom-fit frame this has got to be the lowest-cost option available. In fact, you can get the jig and a tube set for under $600. The frame can be fit with just a few hand tools (a hack saw and a file). It uses lugs so the joints will be strong as long as you get the pipes fitting well enough for a quality welded joint.

A Bicycle Built For… Siamese Twins?

January 7, 2012 by Mike Szczys 24 Comments

This project really puts an end to arguing over who has to ride in the back of the tandem bicycle. We challenge you not to smile while viewing the maiden voyage that [Carlos] and his daughter take on this side-by-side bicycle. The video can be found after the break.

It certainly makes a bit more sense than an over-under tandem, and the fabrication process is really quite manageable. This requires alterations to the seat, handle bars, and pedals, but the majority of the bike (frame, gearing, fork, wheels) is unaltered.

The cranks have been replaced by a custom welded cam mechanism that reminds us of how the pedals on a paddle boat work. Both riders must pedal at the same time and rate. To give each a place to sit the seat post was converted into a T bar to host saddles to the right and left of the frame. Finally, the handle bars are the most complicated of all. Extra framing was welded onto both sides for the front tube to provide a place to mount two pair of handle bars. One of them is fixed in place, the other can be turned, using a lever mechanism to steer the front fork.

It looks a bit awkward to get started, but once both riders are up it seems quite stable.

Continue reading “A Bicycle Built For… Siamese Twins?” →

Building A 1300 Lumen Bike Light

November 28, 2011 by Mike Szczys 48 Comments

[Brainiac27] isn’t going to let the absence of sun prevent him from biking. He has no trouble lighting his path with this 1300 Lumen bike light he built.

The light source is a 3-up star by Cree. It puts off a lot of light, but also generates quite a bit of heat which is the reason for that large heat sink. It is meant to be used with a CPU but works well for this purpose thanks to the adhesive thermal paste used to unite the two parts.

The mounting bracket is a custom job, bent from 1″ by 1/8″ aluminum bar. [Brainiac27] had some issues with length the first time he tried making it. For his second attempt he started with an overly long piece, made the bends from the center out, and only made cuts once the bends were all completed. The bracket makes it easy to mount to his bike, with the battery stored in a bike bottle and a remote switch (with attaches to the jack you can see on the project box above) hidden underneath one of the brake hoods.

The intensity of this light nearly doubles one of our other favorites.

Washing Machine Powered Bike

October 24, 2011 by Mike Szczys 62 Comments

[Ameres Valentin] was looking for a less expensive way to get around after spending in excess of 100 Euros a month on public transportation in Munich. His solution is an electric bicycle powered by a washing machine motor. It’s a 300 Watt motor that runs on 24 Volts, capable of around 3000 RPM. We’re used to seeing hub motors or chain drives on electric vehicle hacks, but it looks like [Ameres] is using a flywheel on the motor shaft to drive the rear wheel of the bike through direct contact.

Inside the saddle bag you’ll find two 12 volt 12 amp hour sealed lead acid batteries which are used in series. It looks like he charges these with a wall wart (that we think might use a switching power supply) modified with a couple of large alligator clamps. A push button mounted on the handlebars makes it go.We wonder if he’s still able to pedal when the batteries are running low? We don’t see a way to disengage the motor from the rear wheel so we’d bet this is something of an issue. Then again, if that charge actually works you’re never far from an opportunity to top off the batteries.

Check out a quick clip of the motor spinning the wheel embedded after the break.

Continue reading “Washing Machine Powered Bike” →

[Clement] Sees The Cargo Bike And Raises A Bicycle Cargo Trailer

October 2, 2011 by Mike Szczys 16 Comments

[Clement] and his friends were going on a long bike tour and needed a way to carry their gear along with them. They set to work and managed to build this cargo trailer from mostly reused materials.

The only part of this trailer that is reused junk is the connection mechanism that lets you attach it to just about any bike. That was made (presumably in a machine shop) to act as a removable pipe clamp, making it pretty quick to swap between different bikes. It has a universal joint welded to it so that the angle of the seat post won’t affect how the trailer rides.

A goose neck keeps the trailer far enough back to avoid getting in the way of the rear wheel. The mesh basket was made from parts of an old industrial machine. The rear wheel is attached with a swing-arm that has what looks like a rubber bumper to act as a shock absorber. But if you want to make sure a big bump doesn’t send your luggage flying, [Clement] included a picture at the bottom of his post showing a much nicer spring shock on a different bike trailer.

If you’re confused by the title of this post you must have missed the cargo bike that was recently featured.

Puncture Resistant Bike Tires From Old Seatbelts

June 22, 2011 by Mike Nathan 71 Comments

puncture_resistant_bike_tires

[Nicolás] often rides his bike in the city, and on more than one occasion has ended up with a flat tire. A flat tire might not sound like a big deal, but imagine if you are a few miles from your destination and running late – now your day has gone from bad to worse.

He was contemplating how he might protect his bike’s tires from being punctured by glass and other debris, when he came across some old car seat belts that used to serve as straps for various messenger bags. He pulled the tires off his bike and after removing the inner tubes, he unrolled the seat belts inside the wheels. The belts were cut to size, then the tubes were reinserted into the wheels and inflated as normal.

He hasn’t run into any glass shards just yet, but [Nicolás] is betting that the reinforced nylon mesh of the seat belts will keep his tubes safe whenever he does.

[via Make]