An image of a man in glasses in a circle placed on a black background. The title "Pierce Nichols: Teaching Robots to Sail" is on white lettering in the bottom left corner.

Supercon 2023: [Pierce Nichols] Is Teaching Robots To Sail

Sailing the high seas with the wind conjures a romantic notion of grizzled sailors fending off pirates and sea monsters, but until the 1920s, wind-powered vessels were the primary way goods traveled the sea. The meager weather-prediction capabilities of the early 20th Century spelled the end of the sailing ship for most cargo, but cargo ships currently spend half of their operating budget on fuel. Between the costs and growing environmental concerns, [Pierce Nichols] thinks the time may be right for a return to sails.

[Nichols] grew up on a sailing vessel with his parents, and later worked in the aerospace industry designing rockets and aircraft control surfaces. Since sailing is predominantly an exercise in balancing the aerodynamic forces of the sails with the hydrodynamic forces acting on the keel, rudder, and hull of the boat, he’s the perfect man for the job.

WhileAn image of a sailing polar diagram on the left next to the words "A) Dead upwind (“in irons”) B) Close-hauled C) Beam reach (90˚ to the wind - fastest for sailing vessels D) Broad reach E) Run" The letters correspond to another diagram of a sailboat from the top showing it going directly into the wind (A), slightly into (B), perpendicular to (C), slightly away (D), and directly away from the wind / downwind (E). the first sails developed by humans were simple drag devices, sailors eventually developed airfoil sails that allow sailing in directions other than downwind. A polar diagram for a vessel gives you a useful chart of how fast it can go at a given angle to the wind. Sailing directly into the wind is also known as being “in irons” as it doesn’t get you anywhere, but most other angles are viable.

After a late night hackerspace conversation of how it would be cool to circumnavigate the globe with a robotic sailboat, [Nichols] assembled a team to move the project from “wouldn’t it be cool” to reality with the Pathfinder Prototype. Present at the talk, this small catamaran uses two wing sails to provide its primary propulsion. Wing sails, being a solid piece, are easier for computers to control since soft sails often exhibit strange boundary conditions where they stop responding to inputs as expected. Continue reading “Supercon 2023: [Pierce Nichols] Is Teaching Robots To Sail”

Giant Sails Actually Help Cargo Ships Save Fuel, And The Planet In Turn

Shipping is not a clean business. The global economy is fueled by trade, and much of that trade involves hauling product from point A to point B. A great deal of that product goes by water. Shipping it around uses a great deal of fuel, and creates a great deal of greenhouse gas emissions. It’s bad for the environment, and it’s costly for shipping companies.

Any gain in efficiency can be an edge in this regard, and beneficial for the planet to boot. Now, it appears that good old fashioned sails  might just be the tool that companies need to clean up their fleets. And it’s not some theory—real world numbers back it up!

Where The Wind Takes You

Sea transport has been branded as a significant contributor to global greenhouse gas emissions, accounting for about 3% of the total. Shipping companies in turn are under increasing pressure to innovate and adapt, both for the good of the planet and their own coffers. It’s perhaps a small blessing that saving fuel and slashing emissions go hand in hand, and companies are desperate for any technology that can deliver on those goals.

Enter the WindWings, a revolutionary “wind assisted propulsion” concept developed by BAR Technologies. In partnership with ocean freight firm Cargill, these radical sails were installed aboard the Pyxis Ocean, a Kamsarmax bulk carrier chartered from Mitsubishi. These aren’t the canvas and rope constructs of yore . Instead, they’re a set of towering metal sails that stand 123 feet tall, designed to harness the wind’s power and propel the massive bulk carrier across the oceans. Continue reading “Giant Sails Actually Help Cargo Ships Save Fuel, And The Planet In Turn”

A silver and black bike sits in front of a dark grey bridge. It is on a hard surface next to green grass. The bike has a large basket area in front of the steering tube that then connects to the front wheel which is at the other end of the basket from the handlebars. It is best described as a long john bike, but is a more modern take on it than the wooden box Dutch bike.

Building A Cargo Bike Dream

Cargo bikes can haul an impressive amount of stuff and serve as a car replacement for many folks around the world. While there are more models every year from bike manufacturers, the siren song of a custom build has led [Phil Vandelay] to build his own dream cargo bike.

The latest in a number of experiments in hand-built cargo bike frames, this electrified front-loader is an impressive machine. With a dual suspension and frame-integrated cargo area, this bike can haul in style and comfort. It uses a cable steering system to circumvent the boat-like handling of steering arm long john bikes and includes a number of nice touches like (mostly) internal cable routing.

The video below the break mostly covers welding the frame with [Vandelay]’s drool-worthy frame jig, so be sure to watch Part 2 of the video for how he outfits the bike including the internal cable routing and turning some parts for the cable steering system on the lathe. If you get an urge to build your own cargo bike after following along, he offers plans of this and some of his other cargo bike designs. [Vandelay] says this particular bike is not for the beginner, unlike his previous version built with square tubing.

Looking for more DIY cargo bikes? Checkout this Frankenbike, another front loader, or this Russian trike.

Continue reading “Building A Cargo Bike Dream”

Automate The Freight: Autonomous Ships Look For Their Niche

It is by no means an overstatement to say that life as we know it would grind to a halt without cargo ships. If any doubt remained about that fact, the last year and a half of supply chain woes put that to bed; we all now know just how much of the stuff we need — and sadly, a lot of the stuff we don’t need but still think we do — comes to us by way of one or more ocean crossings, on vessels specialized to carry everything from shipping containers to bulk liquid and solid cargo.

While the large and complex vessels that form the backbone of these globe-spanning supply chains are marvelous engineering achievements, they’re still utterly dependent on their crews to make them run efficiently. So it’s not at all surprising to learn that some shipping lines are working on ways to completely automate their cargo ships, to reduce their exposure to the need for human labor. On paper, it seems like a great idea — unless you’re a seafarer, of course. But is it a realistic scenario? Will shipping companies realize the savings that they apparently hope for by having fleets of unmanned cargo vessels plying the world’s oceans? Is this the right way to automate the freight?

Continue reading “Automate The Freight: Autonomous Ships Look For Their Niche”

Roll-on/roll-off vessel docking

RORO Vessels: Driving Cars Across The Ocean

YouTube does a pretty good job of making itself a target for criticism, but one thing you can say about their algorithms: when they work, they really work. Case in point, the other day I found a suggestion in my feed for a very recent video about salvaging a shipwreck. I can’t begin to guess what combination of view history and metadata Google mined to come to the conclusion that I’d be interested in this video, but they hit the nail on the head.

But more importantly, their algorithmic assessment of my interests must have been a goldmine to them — or it could have been if I didn’t have a minefield of ad blockers protecting me — because I fell down a rabbit hole that led me to a bunch of interesting videos. As it turns out, the shipwreck in that first video was of a cargo ship that was carrying thousands of brand-new automobiles, which were all destroyed in the fire and subsequent capsizing of a “roll-on/roll-off” (RORO) vessel off the coast of Georgia (the state, not the country) in 2019.

Thus began my journey into RORO vessels, on which automobiles and other bulky cargo are transported around the world. And while my personal assessment of the interests of Hackaday readers probably is not as finely tuned as Google’s algos, I figured there’s a better than decent chance that people might enjoy tagging along too.

Continue reading “RORO Vessels: Driving Cars Across The Ocean”

SpaceX Offers NASA A Custom Moon Freighter

Under the current Administration, NASA has been tasked with returning American astronauts to the Moon as quickly as possible. The Artemis program would launch a crewed mission to our nearest celestial neighbor as soon as 2024, and establish a system for sustainable exploration and habitation by 2028. It’s an extremely aggressive timeline, to put it mildly.

To have any chance of meeting these goals, NASA will have to enlist the help of not only its international partners, but private industry. There simply isn’t enough time for the agency to design, build, and test all of the hardware that will eventually be required for any sort of sustained presence on or around the Moon. By awarding a series of contracts, NASA plans to offload some of the logistical components of the Artemis program to qualified companies and agencies.

Artist’s Rendering of the Dragon XL

For anyone who’s been following the New Space race these last few years, it should come as no surprise to hear that SpaceX has already been awarded one of these lucrative logistics contracts. They’ve been selected as the first commercial provider for cargo deliveries to Gateway, a small space station that NASA intendeds to operate in lunar orbit. Considering SpaceX already has a contract to resupply the International Space Station, they were the ideal candidate to offer similar services for a future lunar outpost.

But that certainly doesn’t mean it will be easy. The so-called “Gateway Logistics Services” contract stipulates that providers must be able to deliver at least 3,400 kilograms (7,500 pounds) of pressurized cargo and 1,000 kilograms (2,200 pounds) of unpressurized cargo to lunar orbit. That’s beyond the capabilities of SpaceX’s Dragon spacecraft, which was only designed to service low Earth orbit.

To complete this new mission, the company is proposing a new vehicle they’re calling the Dragon XL that would ride to orbit on the Falcon Heavy booster. But even for this New Space darling, there’s not a lot of time to design, test, and build a brand-new spacecraft. To get the Dragon XL flying as quickly as possible, SpaceX is going to need to strip the craft down to the bare minimum.

Continue reading “SpaceX Offers NASA A Custom Moon Freighter”

Automate The Freight: Shipping Containers Sorted By Robot Stevedores

Towering behemoths are prowling the docks of Auckland, New Zealand, in a neverending shuffle of shipping containers, stacking and unstacking them like so many out-sized LEGO bricks. And they’re doing it all without human guidance.
It’s hard to overstate the impact containerized cargo has had on the modern world. The ability to load and unload ships laden with containers of standardized sizes rapidly with cranes, and then being able to plunk those boxes down onto a truck chassis or railcar carrier for land transportation has been a boon to the world’s economy, and it’s one of the main reasons we can order electronic doo-dads from China and have them show up at our doors essentially for free. At least eventually.
As with anything, solving one problem often creates other problems, and containerization is no different. The advantages of being able to load and unload one container rather than separately handling the dozen or more pallets that can fit inside it are obvious. But what then does one do with a dozen enormous containers? Or hundreds of them?
That’s where these giant self-driving cranes come in, and as we’ll see in this installment of “Automate the Freight”, these autonomous stevedores are helping ports milk as much value as possible out of containerization.

Continue reading “Automate The Freight: Shipping Containers Sorted By Robot Stevedores”