For people who work with wheeled robots or RC vehicles, sooner or later one gets interested in making custom tires instead of dealing with whatever is available off the shelf. [concreted0g]’s preferred method is to design and 3D print wheel hubs, then cast some custom silicone tires to fit over them. Of course, the devil is in the details and this process can be a bit messy, so he’s shared useful tips on how to get reliable results with simple materials.
The casting material is cheap silicone caulking from a hardware store, and color can be added with a small amount of cheap acrylic paint. A few drops of glycerin added to the silicone thins it out slightly and helps it flow into a mold better. Mix well (the paint will also serve as a visual indicator of how well it is mixed), then scoop the mixture into the mold while trying to avoid creating air pockets. If your mold is in two pieces, assemble the mold and remove any overflow, then let it sit undisturbed for at least several hours while it cures.
Mounting the resulting tire to a wheel hub can be done with a thin film of super glue, which seems to work perfectly well for small tires and is easy to apply.
The rules are going to be a bit different for big objects. We know that silicone caulking can have difficulty fully curing when it’s applied thickly, especially when sealed into a mold with little to no airflow. In such cases, adding cornstarch (in about a 5:1 ratio of silicone to cornstarch by volume) is all that it takes to cure even thick wads of goop in less than an hour. Stirring cornstarch in tends to introduce more air bubbles into the mixture, but for larger pieces that can be an acceptable tradeoff. Cheap silicone caulking is versatile stuff, one just needs to know what to expect, and take a few steps to deal with the messiness.
Need something tougher? Maybe check out using slices of automotive silicone hose for robot wheels to get something that works just as well, but is a lot more durable.
You’d be hard-pressed to find more ardent supporters of 3D printing then we here at Hackaday; the sound of NEMA 17 steppers pushing an i3 through its motions sounds like a choir of angels to our ears. But we have to admit that the hard plastic components produced by desktop 3D printers aren’t ideal for a number of applications. For example, the slick plastic is useless for all but the most rudimentary of wheels. Sure there are flexible filaments that can give a printed wheel a bit of grip, but they came with their own set of problems (not to mention, cost).
In the video after the break, [Design/Forge] demonstrates a clever method for fitting polyurethane rubber “tires” onto 3D printed hubs which is sure to be of interest to anyone who’s in the market for high quality bespoke wheels for their project. The final result looks extremely professional, and while there’s a considerable amount of preparation that goes into it, once you’re set up you should be able to pump these out quickly and cheaply.
The process begins with a 3D printed mold pattern, which includes the final tire tread texture. This means you can create tire treads of any design you wish, which should have some creative as well as practical applications. The printed part is then submerged in silicone rubber and allowed to cure for 8 hours. Once solidified, the silicone rubber becomes the mold used for the next steps, and the original printed part is no longer needed.
The second half of the process is 3D printing the wheels to which the tires will be attached. These will be much smaller than the original 3D printed component, and fit inside of the silicone mold. The outside diameter of the printed wheel is slightly smaller than the inside diameter of the mold, which gives [Design/Forge] the space to pour in the pigmented polyurethane rubber. The attentive viewer will note that the 3D printed wheel has a slight ribbed texture designed into it, so that there will be more surface area for the polyurethane to adhere to. Once removed from the mold and cleaned up a bit, the final product really does look fantastic; and reminds us of a giant scale LEGO wheel.
Whether you’re casting metal parts or just want a pair of truly custom earbuds, creating silicone molds from 3D printed parts is an extremely useful skill to familiarize yourself with. Though even if you don’t have a 3D printer, there’s something to be said for knowing how to mold and cast real-world objects as well.
Continue reading “3D Printed Wheels Get Some Much Needed Grip”
NASA’s Glenn Research Center is experimenting with nickel-titanium memory alloy tires that resemble chain mail. It’s an intriguing angle — the tires can withstand heavier loads and at higher speeds. They’re airless and immune to puncture. Presumably they’re not literally chainmail but closer to a sweater in construction.
This tire is a culmination of a number of fascinating research drives. NASA has been experimenting with tensegrity structures as a means of building in space without spending a ton of rocket fuel on heavy hardware. These structures use tensioned cables to maintain a three-dimensional structure. The tires use the stiffness of the wire as well as internal stiffeners to maintain shape, without the need for a whole rim.
In addition to structural tensegrity, the memory alloy also helps keep its original shape by resisting deformation — it springs back into its original shape. When ordinary materials are stretched, you’re stretching the bonds between the atomic structures. NASA’s NiTi alloy goes through an “atomic rearrangement” when stressed, easing the forces put on those structures. As a result, the alloy can withstand 10% deformation versus 0.3% for spring steels, or about 30 times the deformation that a normal alloy could withstand without having permanent deformation occur — dents, basically. NASA’s tires can actually compress down to the axle and then pop back.
Continue reading “Will Your Next Whip Pack Memory Chainmail Tires?”
[masterfoo]’s mother-in-law suffers from a bad hip which would have sidelined her participation in the Fourth of July festivities. As a testament to the power of family and ingenuity, [masterfoo] built her a beach-capable wheel chair to give her some off-roading capability.
The frame is built out of 1.5″ PVC piping and the tires are 20×8-8″ inner tubes for ride-on lawnmowers. The lawnmower wheel inner tubes were cost-effective and fit the purpose, saving the need for the more expensive purpose-built-for-the-beach Wheeleez tires. They also have a fluid inside that plugs small punctures which will come in handy against he beach’s small cacti and other flora. This video was their guide for the foam insulation and plywood wheel assembly, also employing the handy man’s secret weapon to protect the tube from the rim’s plywood edge. Check it out in action!
Continue reading “Cheap And Effective Dune Buggy Wheel Chair”
Somewhere between the early tires forged by wheelwrights and the modern steel-belted radial, everyone’s horseless carriage rode atop bias-ply tires. This week’s film is a dizzying tour of the Brunswick Tire Company’s factory circa 1934, where tires were built and tested by hand under what appear to be fairly dangerous conditions.
It opens on a scene that looks like something out of Brazil: the cords that form the ply stock are drawn from thousands of individual spools poking out from poles at jaunty angles. Some 1800 of these cords will converge and be coated with a rubber compound with high anti-friction properties. The resulting sheet is bias-cut into plies, each of which is placed on a drum to be whisked away to the tire room.
Continue reading “Retrotechtacular: Brunswick Shows A Bias For Tires”
[Nicolás] often rides his bike in the city, and on more than one occasion has ended up with a flat tire. A flat tire might not sound like a big deal, but imagine if you are a few miles from your destination and running late – now your day has gone from bad to worse.
He was contemplating how he might protect his bike’s tires from being punctured by glass and other debris, when he came across some old car seat belts that used to serve as straps for various messenger bags. He pulled the tires off his bike and after removing the inner tubes, he unrolled the seat belts inside the wheels. The belts were cut to size, then the tubes were reinserted into the wheels and inflated as normal.
He hasn’t run into any glass shards just yet, but [Nicolás] is betting that the reinforced nylon mesh of the seat belts will keep his tubes safe whenever he does.