Splice CAD: Cable Harness Design Tool

July 7, 2025 by Matt Varian 29 Comments

Cable harness design is a critical yet often overlooked aspect of electronics design, just as essential as PCB design. While numerous software options exist for PCB design, cable harness design tools are far less common, making innovative solutions like Splice CAD particularly exciting. We’re excited to share this new tool submitted by Splice CAD.

Splice CAD is a browser-based tool for designing cable assemblies. It allows users to create custom connectors and cables while providing access to a growing library of predefined components. The intuitive node editor enables users to drag and connect connector pins to cable wires and other pinned connectors. Those familiar with wire harnesses know the complexity of capturing all necessary details, so having a tool that consolidates these properties is incredibly powerful.

Among the wire harness tools we’ve featured, Splice CAD stands out as the most feature-rich to date. Users can define custom connectors with minimal details, such as the number of pins, or include comprehensive information like photos and datasheets. Additionally, by entering a manufacturer’s part number, the tool automatically retrieves relevant data from various distributor websites. The cable definition tool is equally robust, enabling users to specify even the most obscure cables.

Once connectors, cables, and connections are defined, users can export their designs in multiple formats, including SVG or PDF for layouts, and CSV for a detailed bill of materials. Designs can also be shared via a read-only link on the Splice CAD website, allowing others to view the harness and its associated details. For those unsure if the tool meets their needs, Splice CAD offers full functionality without requiring an account, though signing in (which is free) is necessary to save or export designs. The tool also includes a version control system, ideal for tracking design changes over time. Explore our other cable harness articles for more tips and tricks on building intricate wire assemblies.

Continue reading “Splice CAD: Cable Harness Design Tool” →

Open Source CAD In The Browser

June 12, 2025 by Al Williams 43 Comments

Some people love tools in their browsers. Others hate them. We certainly do like to see just how far people can push the browser and version 0.6 of CHILI3D, a browser-based CAD program, certainly pushes.

If you click the link, you might want to find the top right corner to change the language (although a few messages stubbornly refuse to use English). From there, click New Document and you’ll see an impressive slate of features in the menus and toolbars.

The export button is one of those stubborn features. If you draw something and select export, you’ll see a dialog in Chinese. Translated it has the title: Select and a checkmark for “Determined” and a red X for “Cancelled.” If you select some things in the drawing and click the green checkmark, it will export a brep file. That file format is common with CAD programs, but you’ll need to convert, probably, if you want to 3D print your design.

The project’s GitHub repository shows an impressive slate of features, but also notes that things are changing as this is alpha software. The CAD kernel is a common one brought in via WebAssembly, so there shouldn’t be many simple bugs involving geometry.

We’ve seen a number of browser-based tools that do some kind of CAD. CADmium is a recent entry into the list. Or, stick with OpenSCAD. We sometimes go low-tech for schematics.

Scan Your Caliper For Physical Part Copies

May 9, 2025 by Al Williams 60 Comments

We’ve certainly seen people take a photo of a part, bring it into CAD, and then scale it until some dimension on the screen is the same as a known dimension of the part. We like what [Scale Addition] shows in the video below. In addition to a picture of the part, he also takes a picture of a vernier caliper gripping the part. Now your scale is built into the picture, and you can edit out the caliper later.

He uses SketchUp, but this would work on any software that can import an image. Given the image with the correct scale, it is usually trivial to sketch over the image or even use an automatic tracing function. You still need some measurements, of course. The part in question has a vertical portion that doesn’t show up in a flat photograph. We’ve had good luck using a flatbed scanner before, and there’s no reason you couldn’t scan a part with a caliper for scale.

This is one case where a digital caliper probably isn’t as handy as an old-school one. But it would be possible to do the same trick with any measurement device. You could even take your picture on a grid of known dimensions. This would also allow you to check that the distances at the top and bottom are the same as the distances on the right and left.

Of course, you can get 3D scanners, but they have their own challenges.

Continue reading “Scan Your Caliper For Physical Part Copies” →

Belfry OpenSCAD Library (BOSL2) Brings Useful Parts And Tools Aplenty

February 18, 2025 by Donald Papp 16 Comments

OpenSCAD has a lot of fans around these parts — if you’re unaware, it’s essentially a code-based way of designing 3D models. Instead of drawing them up in a CAD program, one writes a script that defines the required geometry. All that is made a little easier with the Belfry OpenSCAD Library (BOSL2).

Designing a part like this is a cinch with BOSL2.

BOSL2 has an extensive library of base shapes, advanced functions for manipulating models, and some really nifty tools for creating attachment points on parts and aligning components with one another. If that sounds handy for designing useful objects, you’re in for even more of a treat when you see their functions for gears, hinges, screws, and more.

There’s even one that covers bottle necks and caps. (Those are all standardized by the way, so it’s never been easier to interface to existing bottles or caps in a project.)

OpenSCAD really is very versatile software. It powers useful tools like this screw, washer, and nut generator as well as having more unusual applications like a procedural terrain generator. It’s free, so if you’ve never looked into it, check it out!

Life Without Limits: A Blind Maker’s Take On 3D Printing

January 10, 2025 by Heidi Ulrich 5 Comments

In the world of creation, few stories inspire as much as [Mrblindguardian], a 33-year-old who has been blind since the age of two, but refuses to let that hold him back. Using OpenSCAD and a 3D printer, [Mrblindguardian] designs and prints models independently, relying on speech software and touch to bring his ideas to life. His story, published on his website Accessible3D.io, is a call to action for makers to embrace accessibility in their designs and tools.

[Mrblindguardian]’s approach to 3D printing with OpenSCAD is fascinating. Without visual cues, he can still code every detail of his designs, like a tactile emergency plan for his workplace. The challenges are there: navigating software as a blind user, mastering 3D printers, and building from scratch. His tip: start small. Taking on a very simple project allows you to get accustomed to the software while avoiding pressure and frustation.

His successes highlight how persistence, community support, and creativity can break barriers. His journey mirrors efforts by others, like 3D printed braille maps or accessible prosthetics, each turning daily limitations into ingenious innovations. [Mrblindguardian] seems to be out to empower others, so bookmark his page for that what’s yet to come.

Accessible tech isn’t just about empowering. Share your thoughts in the comments if you have similar experiences – or good solutions to limitations like these! As [Mrblindguardian] says on his blog: “take the leap. Let’s turn the impossible into the tangible—one layer at a time”.

Continue reading “Life Without Limits: A Blind Maker’s Take On 3D Printing” →

An IPhone Case Study

December 15, 2024 by Bryan Cockfield 14 Comments

Way back in 2008, Apple unveiled the first unibody Macbook with a chassis milled out of a single block of aluminum. Before that, essentially all laptops, including those from Apple, were flimsy plastic screwed together haphazardly on various frames. The unibody construction, on the other hand, finally showed that it was possible to make laptops that were both lightweight and sturdy. Apple eventually began producing iPhones with this same design style, and with the right tools and a very accurate set of calipers it’s possible to not only piece together the required hardware to build an iPhone from the ground up but also build a custom chassis for it entirely out of metal as well.

The first part of the project that [Scotty] from [Strange Parts] needed to tackle was actually getting measurements of the internals. Calipers were not getting the entire job done so he used a flatbed scanner to take an image of the case, then milled off a layer and repeated the scan. From there he could start testing out his design. After an uncountable number of prototypes, going back to the CAD model and then back to the mill, he eventually settles into a design but not before breaking an iPhone’s worth of bits along the way. Particularly difficult are the recessed areas inside the phone, but eventually he’s able to get those hollowed out, all the screw holes tapped, and then all the parts needed to get a working iPhone set up inside this case.

[Scotty] has garnered some fame not just for his incredible skills at the precision mill, but by demonstrating in incredible detail how smartphones can be user-serviceable or even built from scratch. They certainly require more finesse than assembling an ATX desktop and can require some more specialized tools, but in the end they’re computers like any other. For the most part.

Continue reading “An IPhone Case Study” →

Optical illusion gingerbread house from an odd perspective

An Engineer’s Perspective On Baking Gingerbread Houses

December 10, 2024 by Heidi Ulrich 5 Comments

If you’ve ever wanted to merge the worlds of holiday cheer and clever geometry, [Kris Wilk]’s gingerbread house hack is your ultimate inspiration. Shared in a mesmerising video, [Wilk] showcases his 2024 entry for his neighborhood’s gingerbread house contest. Designed in FreeCAD and baked to perfection, this is no ordinary holiday treat. His pièce de résistance was a brilliant trompe l’oeil effect, visible only from one carefully calculated angle. Skip to the last twenty seconds of the video to wrap your head around how it actually looks.

[Wilk] used FreeCAD’s hidden true perspective projection function—a rarity in CAD software. This feature allowed him to calculate the perfect forced perspective, essential for crafting the optical illusion. The supporting structures were printed on a Prusa MK4, while the gingerbread itself was baked at home. Precision photography captured the final reveal, adding a professional touch to this homemade masterpiece. [Wilk]’s meticulous process highlights how accessible tools and a sprinkle of curiosity can push creative boundaries.

For those itching to experiment with optical illusions, this bakery battle is only the beginning. Why not build a similar one inside out? Or construct a gingerbread man in the same way? Fire up the oven, bend your mind, and challenge your CAD skills!

Continue reading “An Engineer’s Perspective On Baking Gingerbread Houses” →