Gas Containment For Laser Cutters

Tired of breathing all the noxious fumes your laser cutter puts out? Yeah… we don’t have a laser cutter either. But [Jeri Ellsworth] does and she needed a way to evacuate off-gases generated during cutting so that they don’t damage the laser cutter, or her lungs. What she came up with is a containment box that attaches to a pump system.

The problem is that you want to keep the gases away from the laser cutter hardware but you still need to be able to shoot the laser at your work material. Her clever solution is to use a silicone wafer like the ones with which she makes integrated circuits. They allow the infrared laser to pass through without being chopped in half. What you see in the image above is a red box with the round wafer in the center. Near the bottom of the image is a clear window so you can see what’s going on with your work piece. But to get the full idea you need to watch the video embedded after the break.

We can’t help but think she’s building this in preparation for some more chemistry hacking.

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Laser Mic Makes Eavesdropping Remarkably Simple

Here’s a surprisly simple way to build yourself a laser-based listening device. It consists of two modules, a transmitter and a receiver. The transmitter is a set of lasers, one is visible red for aiming, and the other is infrared for measuring the vibration of a surface. Point the transmitter at the window of the room you want to listen in on and the laser can be reflected back to the receiver. The receiver module has a phototransistor to pick up the infrared laser light, and an LM386 audio amplifier to generate the audio signal sent to a pair of headphone. The need to be well-aligned which is easy enough using a pair of tripods. Check out the demo after the break.

Looking for something to do with the leftover laser diodes from this project? Try making yourself a laser microscope.

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Laser Marquee Projector

This laser message scroller is built with inexpensive parts. The heart of [Raul’s] system is a spinning pill-box with eight mirrors on it. Each redirects the laser to a different vertical portion of the projection surface. There are eight small arms on the apparatus that each break the beam of an optical sensors as it spins, facilitating the precise synchronization needed to generate the projected image correctly. In the video after the break we can make out what looks like an Arduino controlling the system. This makes sense as it’s easy to connect the laser pointer and sensor, and the USB connection allows for the streaming of messages to the system.

Want to see a more complicated setup? Check out the POV laser projector from a few years back. Continue reading “Laser Marquee Projector”

unbelievably simple

Home Made T.E.A. Lasers

[Nyle] was interested in building lasers at home but felt that the exotic parts list was just too daunting. That was, until he discovered T.E.A. lasers. T.E.A. lasers can be constructed from a few bits of aluminum and some high voltage. They emit UV light, as you can see in his examples where he shoots them through a jar full of water with highlighter ink mixed in.

He has posted several variations of different sizes as well as numerous images of them in action. You can see a video of one in action after the break. We also have to point out the fantastic music in the video. It reminds us of those school videos left over from the 50s.

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Constructing A CO2 Laser Cutter

angler

[Owen] contacted us to show us his site dedicated to his CO2 laser cutter build. He spent about 2 years and roughly $15,000 putting it together, so this is not small build. The laser and optics alone were $9,000. This site isn’t necessarily meant to be a template to build your own, but he shares so much information that we would certainly suggest you read it before digging into a build. He does have some downloadables, like the tool paths and the emc2 configuration files as well as a copy of the entire website. Great job [Owen].

Laser Cutter Doubles As A 3D Printer

[Bart] figured out how to use his laser cutter as a 3D printer. We’ve checked in on his open source laser cutter in the past and we’re happy to see he’s now done with the build. But rather than stop there he took it a step further. For less than $200 he built an extruder head and added RepRap circuitry. You can see in the image above the laser tube is in the background and the extruder head with a line of black filament is mounted on the gantry. [Bart] has other plans for extensibility as well, including a knife cutter, a pen plotter, and a Dremel mount.

Projectile Speed Sensor

[Mike] built a sensor rig to measure projectile speed. The setup uses a tunnel with two sensors in it. Each consists of a laser diode on one side focused on a photodiode in the other. The two are monitored by an op amp and measured by an ATmega128 microcontroller. When the beams are broken the elapsed time between the two events is measured in order to calculate speed. There is a setting to adjust the calibration for a range of speeds, which came in quite handy as [Mike] initially tested the device with rubber bands before moving on to a pellet gun and then a rifle.

It seems like he’s tempting fate by shooting a target just a few inches below his exposed circuitry but his marksmanship prevailed. We’ve seen bullet speed detectors in the past, used just for the delight of seeing how fast the projectile is moving, and also to capture an impact at just the right instant.