The Giant LEGO You Always Wanted To Play With

January 20, 2024 by Jenny List 18 Comments

The interlocking LEGO bricks are probably one of the most versatile toys to come out of the 20th century, but aside from the Duplo larger-sized version for smaller kids, they don’t come in what you might term grown-up sizes. This has not deterred [Veranda Vikings] though, who have come up with the fantastic idea of giant LEGO bricks made from snow.

Making them is simplicity itself given enough depth of the white stuff, simply press the lid of one of those plastic LEGO storage bins into some fresh snowfall hard enough to compact your brick, and then lift clear a perfect icy 2 by 2 brick. Most of the post is devoted to the building escapades of some very happy kids, and we can’t help envying them the opportunity. It appears that like the LEGO fries in the cafe at Legoland in Bilund, these bricks don’t quite interlock. We think that it would be possible to press the LEGO storage lid into the bottom of them though, perhaps some readers would like to experiment.

Either way, this is a hack to warm the hearts of readers worldwide, whether they live in a country with snow or not. We’re surprised Lego themselves haven’t caught on to the idea, and sold giant snow-brick moulds.

Illustrated Kristina with an IBM Model M keyboard floating between her hands.

Keebin’ With Kristina: The One With All The LEGO

December 20, 2023 by Kristina Panos 3 Comments

It seems like mechanical keyboard enthusiasts are more spoiled for choice with each passing day. But as broad as the open source pool has become, there’s still no perfect keyboard for everyone. So, as people innovate toward their own personal endgame peripherals and make them open source, the pool just grows and grows.

This beautiful addition to the glittering pool — [Bo Yao]’s Carpenter Tau keyboard — is meant to provide an elegant option at a particular intersection where no keyboards currently exist — the holy trinity of open source, programmable, and tri-mode connectivity: wired, Bluetooth, and 2.4 GHz.

Come for the lovely wooden everything, and stay for the in-depth logs as [Bo Yao] introduces the project and its roots, reviews various options for the controller, discusses the manufacture of the wooden parts, and creates the schematic for the 61-key version. Don’t want to build one yourself? It’ll be on Crowd Supply soon enough.

Continue reading “Keebin’ With Kristina: The One With All The LEGO” →

A hand holds a LEGO replica of a Polaroid camera. The back of the "camera" has been removed to show the sereies of Technic pieces inside that allow the camera shutter to work.

How A LEGO Set Is Born

December 19, 2023 by Navarre Bartz 11 Comments

LEGOs are the first window into making something in your head become real for many makers. The Verge dug into how a LEGO set itself goes from idea to the shelves.

While most sets come from the minds of LEGO designers, since 2008, fans can submit their own sets to LEGO Ideas for the chance to become a real product. In this case, we follow the journey of [Marc Corfmat]’s Polaroid OneStep Camera from his initial attempts at LEGO stardom with his brother [Nick] to the current set that took off.

While the initial idea and build are the seed for a new set, once the project is in the hands of LEGO, designers meticulously make revision after revision to ensure the set is enjoyable to build and any moving parts continue to function for thousands of cycles. This is all weighed against the total cost of the BOM as well as any licensing required for intellectual property. One particularly interesting part of the article is how designers at LEGO are afforded a certain number of “frames” for custom bricks which leads to some interesting hacks and collaboration as all good constraints do.

For more LEGO hacks, checkout LEGO’s long lost cousin, testing LEGO-compatible axle materials, or these giant LEGO-like pieces.

Testing Various Properties Of LEGO-Compatible Axles

November 14, 2023 by Maya Posch 9 Comments

If you ever wondered what’d happen if you were to use LEGO Technic parts, but they were made out of something other than plastic, the [Brick Experiment Channel] has got you covered. Pitting original Lego axles against their (all except steel commercially available) equivalents made out of carbon fiber, aluminium and steel, some of the (destructive) results are very much expected, while some are more surprising.

Starting off with the torque test, each type of axle is connected with others and rotated with increasing torque until something gives out. Unsurprisingly, the plastic Technic part fails first and renders itself into a twist, before the carbon fiber version gives up. Aluminium is softer than steel, so ultimately the latter wins, but not before a range of upgrades to the (LEGO-based) testing rig, as these much stronger axles require also strong gears and the like to up the torque.

When it comes to durability, all except the original LEGO version didn’t mind having plastic rubbing against them for a while. Yet for friction in general, the plastic version did better, with less friction. Whether or not this is due to material wearing away is a bit of a question. Overall, stainless steel gets you a lot of strength, but in a dense (8000 kg/m³) package, aluminium comes somewhat close, with 2700 kg/m3, and carbon fiber (1500 kg/m3) does better than the original part (1400 kg/m3), with only a bit more weight, though at roughly ten times the cost.

On that note, we’re looking forward to the first 100% stainless steel LEGO Technic kit, reminiscent of the era when Meccano came in the form of all-metal components and a bucket of bolts.

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Building A Hydraulic Lego Excavator Using Standard Pneumatic Cylinders

August 21, 2023 by Maya Posch 12 Comments

Everyone already knows that Lego Technic is pretty rad when it comes to existing, pre-made kits, but there’s also quite a bit of hacking potential left. One such area is the lack of hydraulics in Lego Technic, an egregious oversight that [Brick Technology] simply had to correct. His effort results in a partially hydraulic, fully remote-controlled excavator. Rather than a traditional gear hydraulic pump as you’d expect in a real-life excavator, a custom peristaltic pump is used to move the fluid to the hydraulic cylinders (rams for our British and Oceanic friends).

The undercarriage is (sadly) purely electrical, with a slip-ring providing power to the electric final drives in the tracks, enabling it to spin around endlessly without limitations. Where the hydraulics come into play is in the excavator’s arm, with two hydraulic lift cylinders on the boom, one cylinder to control the stick, and a final cylinder to control the bucket. Rather than a hydraulic switch, the setup is simplified by using a single peristaltic pump per cylinder circuit.

Remote control and power are provided using the rather chonky BuWizz 3.0 Pro, which offers a wireless control link (here controlled using BrickController 2 on Android). Although original Lego cylinders were used, these are only intended for pneumatics, where it’s hoped that the used mixture of water and windscreen wiper fluid will prevent corrosion.

(Thanks to [Keith Olson] for the tip)

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What Does It Take For A LEGO Car To Roll Downhill Forever?

July 31, 2023 by Donald Papp 11 Comments

Cars (including LEGO ones) will roll downhill. In theory if the hill were a treadmill, the car could roll forever. In practice, there are a lot of things waiting to go wrong to keep this from happening. If you’ve ever wondered what those problems would be and what a solution would look like, [Brick Technology] has a nine-minute video showing the whole journey.

The video showcases an iterative process of testing, surfacing a problem, redesigning to address that problem, and then back to testing. It starts off pretty innocently with increasing wheel friction and adding weight, but we’ll tell you right now it goes in some unexpected directions that show off [Brick Technology]’s skill and confidence when it comes to LEGO assemblies.

You can watch the whole thing unfold in the video, embedded below. It’s fun to see how the different builds perform, and we can’t help but think that the icing on the cake would be LEGO bricks with OLED screens and working instrumentation built into them.

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3D Printing LEGO-like Blocks

June 10, 2023 by Bryan Cockfield 8 Comments

LEGO are perhaps the perfect children’s toy, at least until you step on the errant brick while walking around the house. Available in all kinds of sets with varying themes and characters, they encourage building and creativity in kids like no other. Those with 3D printers might have considered creating their own specialty blocks, but the manufacturing of real LEGO blocks involves steel molds with extremely tight tolerances far outside the realm of most 3D printers. To print blocks capable of interconnecting in a similar way involves taking advantage of the characteristics of 3D printers and their materials instead, as [CNC Kitchen] demonstrates with these PrintABloks.

The PrintABlok was the idea of [Joe Larson] aka [3D Printing Professor] and is built around a one-unit base block, which has holes on all of its sides, paired with small connecting pieces which are placed in the holes to connect the various blocks to one another. Using your CAD software of choice (although they were originally built using Blender), the base block can be lengthened or widened for printing various different types of blocks, and the diamond-shaped hole can even be added to various prints that aren’t blocks at all. This means that a wide variety of parts can be made, all designed to interlock with the bricks or various other shapes. [Joe] even created an array of themed sets like robots, castles, and dinosaurs and although he sells these more complex models, he released his base set and interconnection mechanism for free and is available for anyone to use.

Another perk of the PrintABlok system is that they are scalable, mitigating safety risks for smaller children that might try to swallow some of the smaller parts. It’s an excellent way to put the 3D printer to work if there are any children around in the house. But this isn’t the only LEGO-inspired build we’ve ever seen, and they aren’t always going to be used to make children’s toys. [Ivan] recently used similar 3D-printed interlocking bricks more in the style of LEGO Technic to attempt to build a human-rideable go-kart.

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