‘Upgrading’ A Microwave Oven To 20 KW

Whilst microwave plasmas are nothing new around here, we were curious to see what happens at 20x the power, and since YouTuber [Styropyro] had put out a new video, we couldn’t resist seeing where this was going. Clearly, as your bog standard microwave oven can only handle at most one kilowatt; the ‘oven’ needed a bit of an upgrade.

A 16 kW water-cooled magnetron. Why not over-drive it to 20 kW for fun?

Getting hold of bigger magnetrons is tricky, but as luck — or perhaps fate — would have it, a 16 kW, water-cooled beast became available on eBay thanks to a tip from a Discord user. It was odd but perhaps not surprising that this Hitatch H0915 magnetron was being sold as a ‘heat exchanger.’

[Styropyro] doesn’t go into much detail on how to supply the anode with its specified 16 kW at 9.5 kVDC, but the usual sketchy (well down-right terrifying) transformers in the background indicate that he had just what was needed kicking around the ‘shop. Obviously, since this is a [Styropyro] video, these sorts of practical things have been discussed before, so there is no need to waste precious time and get right on to blowing stuff up!

Some classic microwave tricks are shown, like boiling water in five seconds, cooking pickles (they really do scream at 20 kW) and the grape-induced plasma-in-a-jar. It was quite clear that at this power level, containing that angry-looking plasma was quite a challenge. If it was permitted to leak out for only a few seconds, it destroyed the mica waveguide cover and risked coupling into the magnetron and frying it. Many experiments followed, a lot of which seemed to involve the production of toxic brown-colored nitrogen dioxide fumes. It was definitely good to see him wearing a respirator for this reason alone!

Is it purple or is it indigo? Beauty is in the eye of the beholder!

The main star of the demonstration was the plasma-induced emissions of various metal elements, with the rare indigo and violet colors making an appearance once the right blend of materials was introduced into the glassware. Talking of glassware, we reckon he got through a whole kitchen’s worth. We lost count of the number of exploded beakers and smashed plates. Anyway, plasma science is fun science, but obviously, please don’t try any of this at home!

For those who didn’t take an ‘electron devices’ course at college, here’s a quick guide to how magnetrons work. Plasma physics is weird; here’s how the plasma grape experiment works. Finally, this old hack is a truly terrible idea. Really don’t do this.

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Making A Split-Anode Magnetron

YouTuber The Science Furry has been attempting to make a split-anode magnetron and, after earlier failures, is having another crack at it. This also failed, but they’ve learned where to focus their efforts for the future, and it sure is fun to follow along.

The magnetron theory is simple enough, and we’ve covered this many times, but the split anode arrangement differs slightly from the microwave in your kitchen. The idea is to make a heated filament the cathode, so electrons are ejected from the hot surface by thermionic emission. These are forced into a spiral path using a perpendicular magnetic field. This is a result of the Lorentz force. A simple pair of magnets external to the tube is all that is needed for that. Depending on the diameter of the cavity and the gap width, a standing wave will be emitted. The anodes must be supplied with an alternating potential for this arrangement to work. This causes the electrons to ‘bunch up’ as they cross the gaps, producing the required RF oscillation. The split electrodes also allow an inductor to be added to tune the frequency of this standing wave. That is what makes this special.

Fizz, pop, ah well.

The construction starts with pre-made end seals with the tungsten wire electrode wire passing through. In the first video, they attempted to coat the cathode with barium nitrate, but this flaked off, ruining the tube. The second attempt replaces the coiled filament with a straight wire and uses a coating paste made from Barium Carbonate mixed with nitrocellulose in a bit of acetone. When heated, the nitrocellulose and the carbonate will decompose, hopefully leaving the barium coating intact. After inserting the electrode assembly into a section of a test tube and welding on the ends, the vacuum could be pulled and sealed off. After preheating the cathode, some gasses will be emitted into the vacuum, which is then adsorbed into a nearby titanium wire getter. At least, that’s the theory.

Upon testing, this second version burned out early on for an unknown reason, so they tried again, this time with an uncoated cathode. Measuring the emission current showed only 50 uA, which is nowhere near enough, and making the filament this hot caused it to boil off and coat the tube! They decide that perhaps this is one step too many and need to experiment with the barium coating by making simpler diode tubes to get the hang of the process!

If this stuff is over your head, you need a quick history lesson about the magnetron. Next check out this teardown. Finally, we have covered DIY magnetrons before, like this excellent DIY magnetron-powered plasma sputtering device. Yes, you read that correctly.

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Hack Makes Microwave Cookies Fast And Not Terrible

Making a chocolate chip cookie is easy. Making a good chocolate chip cookie is a little harder. Making a good chocolate chip cookie quickly is a pretty tall order, but if you cobble together a microwave and a conventional oven, you just might get delicious and fast to get together.

The goal of this Frankenstein-esque project is to build a vending machine that can whip up a fresh-baked chocolate chip cookie on demand and make [Chaz] wealthy beyond his wildest dreams. We’re guessing at that last part; for all we know his goal is world peace through instant cookies. We’re fine with the idea either way, and his previous work on the project resulted in a semi-automatic cookie gun to splooge the dough out in suitable dollops.

The current work is turning those into something edible, for which a microwave seems a logical choice. Experience tells us otherwise, so off to the thrift store went [Chaz], returning with a used air fryer. He ripped the guts out of a small microwave, slapped the magnetron onto the side of the air fryer, and discovered that this was officially A Bad Idea™ via a microwave leakage tester. Round 2 went the other way — adding a conventional heating element to a large microwave. That worked much better, especially after close-up video revealed the dynamics of microwave cookery and the best way to combine the two cooking modalities. The result is a contraption that makes a pretty tasty-looking two-minute cookie. World peace, here we come!

Of course there’s plenty to say about the safety of all this, much of which [Chaz] himself cops to in the video. It’s important to remember that he’s just prototyping here; we’re sure the final machine will be a little more sophisticated than a heat gun duct-taped to the side of a microwave. Those cookies aren’t going to bake themselves, though, so you’ve got to start somewhere.

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Powering A Cavity Magnetron, From A Battery

While vacuum electronic devices have largely been superseded over much of consumer electronics, there’s one place where they can still be found for now. The cavity magnetron is a power RF oscillator device in which electrons are induced to move in a circular path through a tuned cavity, inducing a high-power RF field, and it lies at the heart of a domestic microwave oven. They usually need a high-voltage mains transformer and a rectifier to work, but [Hyperspace Pirate] has managed to make a solid-state power supply to power one from a 12 volt battery. Better still, he’s put the resulting combo in a Care Bears lunchbox. Take a look at the video below the break.

The video starts with a potted history of the magnetron before looking at the circuit of a typical oven, which uses a single diode and a capacitor in a simple voltage multiplier. The capacitor value is adjusted to lower the power output, and a pretty thorough job is done of characterising the circuit.

The low-voltage supply starts with an XVS inverter to make the high voltage via another multiplier, but the interesting part comes with the magnetron’s heater. It’s designed for 50 or 60Hz household electricity, but there it’s receiving 40 kHz and has an appreciable impedance. The addition of a capacitor soon restores it to a reasonable performance.

In case you noticed that the ZVS converter might be improved upon, take a look at a flyback converter. Meanwhile, we should probably echo the safety message in the video that playing with magnetrons and their associated transformers can be a nasty way to die. Please take care out there!

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The Device That Won WW2: A History Of The Cavity Magnetron

[Curious Droid] is back with a history lesson on one of the most important inventions of the 20th century: The cavity magnetron. Forged in the fighting of World War II, the cavity magnetron was the heart of radar signals used to identify attacking German forces.

The magnetron itself was truly an international effort, with scientists from many countries providing scientific advances. The real breakthrough came with the work of  [John Randall] and [Harry Boot], who produced the first working prototype of a cavity magnetron. The device was different than the patented klystron, or even earlier magnetron designs. The cavity magnetron uses physical cavities and a magnetic field to create microwave energy.  The frequency is determined by the size and shape of the cavities.

While the cavity magnetron had been proven to work, England was strapped by the war effort and did not have the resources to continue the work. [Henry Tizzard] brought the last prototype to the USA where it was described as “the most valuable cargo ever brought to our shores”. The cavity magnetron went on to be used throughout the war in RADAR systems both air and sea.

Today, many military RADAR systems use klystrons or traveling wave tube amplifiers due to requirements for accurate frequency pulses.  But the cavity magnetron still can be found in general and commercial aviation RADAR systems, as well as the microwave ovens we all know and love.

Check the video out after the break.

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Ku-Go: The World War II Death Ray

Historians may note that World War II was the last great “movie war.” In those days, you could do many things that are impossible today, yet make for great movie drama. You can’t sneak a fleet of ships across the oceans anymore. Nor could you dig tunnels right under your captor’s nose. Another defining factor is that it doesn’t seem we seek out superweapons anymore.

A Churchill Bullshorn plough for clearning minefields — one of Hobart’s “Funnies”

Sure, we develop better planes, tanks, submarines, and guns. But we aren’t working on anything — that we know of — as revolutionary as a rocket, an atomic bomb, or even radar was back in the 1940s. The Germans worked on Wunderwaffe, including guided missiles, jets, suborbital rocket bombers, and a solar-powered space mirror to burn terrestrial targets. Everyone was working on a nuclear bomb, of course. The British had Hobart’s Funnies as well as less successful entries like the Panjandrum — a ten-foot rocket-driven wheel of explosives.

Death Ray

Perhaps the holy grail of all the super weapons — both realized and dreamed of was the “death ray.” Of course, Tesla claimed to have one that didn’t use rays, but particles, but no one ever successfully built one and there was debate if it would work. Tesla didn’t like the term death ray, partly because it wasn’t a ray at all, but also because it required a huge power plant and, therefore, wasn’t mobile. He envisioned it as a peacekeeping defensive weapon, rendering attacks so futile that no one would dare attempt them.

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Hackaday Links: May 14, 2023

It’s been a while since we heard from Dmitry Rogozin, the always-entertaining former director of Roscosmos, the Russian space agency. Not content with sending mixed messages about the future of the ISS amid the ongoing war in Ukraine, or attempting to hack a mothballed German space telescope back into action, Rogozin is now spouting off that the Apollo moon landings never happened. His doubts about NASA’s seminal accomplishment apparently started while he was still head of Roscosmos when he tasked a group with looking into the Apollo landings. Rogozin’s conclusion from the data his team came back with isn’t especially creative; whereas some Apollo deniers go to great lengths to find “scientific proof” that we were never there, Rogozin just concluded that because NASA hasn’t ever repeated the feat, it must never have happened.

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