Maker Faire NY: Chipsetter, The Pick And Place For Your Production

This weekend at Maker Faire, Chipsetter showed off their pick and place machine. It is, in my opinion, the first pick and place machine designed for hackerspaces, design labs, engineering departments, and prototypers in mind. It’s not designed to do everything, but it is designed to everything these places would need, and is much more affordable than the standard, low-end Chinese pick and place machine.

Inexpensive and DIY pick and place machines are familiar territory for us. A few years ago, we saw the Carbide Labs pick and place machine, a machine that allows you to put a board anywhere, pull chips out of tape, and place them on pasted pads. The Retro Populator is a pick and place machine that retrofits onto a 3d printer. The Firepick Delta, another Hackaday Prize project, takes a mini-factory to its logical conclusion and is capable of 3D printing, populating boards, dispensing paste, and creating its own circuit boards. All of these machines have one peculiarity: they are entirely unlike normal, standard, industrial pick and place machines.

The Chipmaker feeder. Production versions of this feeder will be injection-molded plastic. This one is SLA nylon.
The Chipmaker feeder. Production versions of this feeder will be injection-molded plastic. This one is SLA nylon.

The idea of any startup is to build a minimum product, and the idea behind Chipsetter is to build a minimally viable tool. For their market, that means being able to place 0402 components (although it can do 0201, the team says the reliability of very small packages isn’t up to their standards), it means being able to shoot 1250 components per hour, and it must have inexpensive feeders to accept standard tape.

This is a complete departure from the spec sheet of a machine from Manncorp. For the ‘professional’ machines, a single feeder can cost hundreds of dollars. According to Chipsetter founder Alan Sawula, the feeders for this machine will hopefully, eventually cost about $50. That’s almost cheap enough to keep your parts on the feeder. A pro machine can handle 01005 components, but 0402 is good enough for most projects and products.

This is the closest I’ve seen to a pick and place machine designed to bridge the gap between contract manufacturers and hackerspaces. Most of the audience of Hackaday – at least as far as we’re aware – doesn’t have the funds to outsource all their manufacturing to a contract manufacturer. Most of the audience of Hackaday, though, or any hackerspace, could conceivably buy a Chipsetter. The Chipsetter isn’t designed to be the best, but when it comes to placing parts on paste, the best is overkill by a large margin.

The Chipsetter has a Kickstarter going right now. They’re about halfway funded, with a little more than three weeks to go. Right now, if you’re looking at pick and place machines, I’d highly suggest checking out the Chipsetter. It works, and with forty feeders it’s cheaper and more capable than the lowest priced ‘pro’ machines.

 

Join Hackaday For An NYC Meetup

On the eve of the New York Maker Faire, Hackaday is throwing a meetup in the heart of Manhattan. Join us next Thursday for a low-key get-together, a few talks on assistive technologies, and a demo of the coolest new tool in recent memory.

Although these meetups are highly informal (and bringing some of the cool stuff you’ve built is encouraged), we do have a few speakers lined up. Holly Cohen and John Schimmel of DIYAbility are speaking about using homebrew devices for making everyone’s life easier. Johnny Falla of the Enable Community Foundation will give a talk about using 3D printing technology to make hyper-affordable prosthetic devices for underserved populations. Chad Leaman will be representing the Neil Squire Society and will speak about using technology to empower people with disabilities.

As always, snacks and drinks will be provided, and like all Hackaday meetups, bring some cool gear or whatever project you’re working on along with you. This bring-a-hack isn’t a competition, but if it was, we know who would win. Nisan Larea will be attending the meetup, demoing the Wazer desktop waterjet cutter. We caught a glimpse of this machine in San Francisco, and it’s amazing. If you want to see the Wazer waterjet before Maker Faire, this is your chance.

This month’s Hackaday NYC meetup will be at Pivotal Labs, 625 Avenue of the Americas, on Thursday, September 29. It would be really, really cool if you could RSVP beforehand.

This is Hackaday’s pre-game for the World Maker Faire. We’ll be attending, scoping out all the coolest projects and products from this year’s NYC Maker Faire. Find one of the Hackaday crew at the faire, and we’ll hook you up with some swag.

“Smilemachine” Helmet Is A Delightful Mixture Of Tech

smilemachine-square-animPart performance art and part social experiment, [mocymo]’s Smilemachine V6 helmet is as delightful as it is expressive. The helmet is made primarily from laser-cut MDF assembled around parts from a safety helmet. The display is an Android tablet with fine operation controlled by a Bluetooth mini keyboard, and the helmet cleverly makes use of the tablet’s ability to adjust the display to compensate for head tilt angle. It recently made an appearance at Maker Faire Tokyo, where the creator says the reception (especially by children) exceeded expectations.

There are several interesting things done with this device. One is the handheld controller, which is essentially a mini Bluetooth keyboard. To help allow fine control without needing to look down at the controller, the keyboard sits in a frame with some nuts and bolts used as highly tactile button extensions. By allowing the user to change the physical button layout (and setting up keyboard shortcuts on the device to match) the arrangement can be made more intuitive for the user. Some photos of this assembly are in the gallery after the break.

smilemachine-periscope
Geared mirrors to allow seeing out the front of the helmet.

Another interesting bit is that despite a tablet being right in front of your eyes, it is possible to see out the front of the helmet while wearing it. The solution is completely low-tech: two mirrors form a periscope whose angle can be adjusted by turning a knob on the side of the helmet.

Version 1 of the helmet was started back in 2012; this is version 6 and [mocymo] is already filling out a to-do list for refinements. The nose area is uncomfortable, the angle of periscope is slightly off and the gearing needs to be reworked, among other things. We can’t wait to see Version 7. Video and gallery are embedded below.

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Denver Mini Maker Faire Roundup

I had a great time at Denver’s 3rd annual Mini Maker Faire, which was held inside the Denver Museum of Nature and Science. The official theme this year was “Building the Future” and looking back, I can tell you that they pulled the theme off well. There was a strong turnout in two categories that are crucial to building the future: the growth that comes from education at all ages and the physical places where learning becomes immersive.

The Really Fun Stuff

poison arrow[Casey] from Caustic Creations were showing off Poison Arrow just in time for season 2 of the BattleBots reboot. Poison Arrow is 250-lb. drum spinner that destroys things at 9,000 RPM. Here’s a nice introductory video shot by their sponsor, Arrow Electronics. [Casey] told me that Poison Arrow will be on the June 30th episode, so set your DVR.

Who knew that Colorado had so many maker- and hackerspaces? Colorado Makerhub, that’s who. They provide a portal to everything maker-related in Colorado, and they were in attendance along with most of the ‘spaces within a 50-mile radius of the city. Denver’s own Denhac brought a huge multiplayer rig that they had built for Comic Con last year. It runs Artemis, a spaceship bridge simulator game that divides up the tasks necessary for successful intergalactic travel. Here’s a video of Denhac member [Radio Shack] describing the game and giving a tour of one of the consoles. The group landed a space in one of the darker areas of the museum, which made the blinkenlights irresistible, especially to boys of a certain age range.

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Madison Maker Faire

Saturday was the first Madison Mini Maker Faire. In this case, it’s Madison, Wisconsin (sorry Madison, SD I didn’t mean to get your hopes up) where I live. Of course I’m not the only crazy hardware hacker in the area. As soon as I got there I almost tripped over Ben Heckendorn who also lives in the area.

ben-heck-gameboy

Check out that incredible Giant Game Boy the he was exhibiting. Okay, you think to yourself: Raspberry Pi and an LCD. Wrong! He’s actually using an FPGA to drive the LCD. Even cooler, it’s using an original Game Boy brain board, which the FPGA is connected to in order to translate the handheld’s LCD connector signals to work with the big LCD.

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Hackaday Links: It’s Mother’s Day And You Forgot

[AvE] noticed someone was having trouble with their Nepeploid Shilden Inversker, and after a sinusoidal lambda deplanarization test, noticed the dinglebop wouldn’t pass through the grumbo. [AvE] is probably just some guy who wears overalls to bed, but he does know a polyfractal magnetorestrictor when he sees one. To wit, he has a novel application of Eularian magnetronics resulting in a friction factor over unityGame changing stuff here, from the guy who brought you the beer stein made out of an oil filter.

It was soft launched at the Midwest RepRap Festival this year, and now Lulzbot’s TAZ 6 is finally out. The biggest new feature? The electronics ‘brain box’ holds everything, including the power supply. This tower of brain box makes the Taz 6 harder to build from source, but there are unconfirmed reports that Lulzbot may sell this brainbox separately.

Boldport, and founder [Saar Drimer] are the cream of the crop when it comes to artistic PCBs. Boldport’s catalog and [Saar]’s portfolio include a tribute to [Bob Pease], a beautiful board with multicolor solder masks, and an emergency business card. Now Boldport is doing a beautiful PCB of the month club. It’s called Boldport Club, and each three-month membership gets you three months of pretty PCBs. The shop will also stop taking orders for the Boldport club 25 hours after this post goes live. If you missed the boat on the club, you can still get in on the pretty PCB action – we have the Boldport cordwood puzzle available in the Hackaday store.

The Apple IIgs was the last gasp of the Apple II before that platform was phased out for the Macintosh. Despite being mostly forgotten, except for thousands of units in middle school computer labs until the 2000s, it was a very interesting machine, with a wavetable synth, real multitasking, a GUI, and very high resolution graphics. After 30-odd years the IIgs now has quadraphonic sound. The 4soniq card was introduced at the WOzFest III conference last month, and it will give an Apple IIgs with four channels of audio output.

There’s a lot of stuff happening next weekend, and Hackaday is going to be there. If you’re at the Maker Faire Bay Area, Hackaday is taking over a pub. It’s on Saturday night, so it doesn’t conflict with the bring-a-hack at an undisclosed location on Sunday night. Me? I’m going to hamvention, mostly for the purposes of documenting the two parking lots full of swap meet. Find me and I’ll get you some Hackaday swag.

Hackaday At Berlin Maker Faire

The first-ever Berlin Maker Faire was last weekend, and Hackaday was there. Berlin’s a city with an incredible creative vibe, so it’s no surprise that there was good stuff on display. What was surprising, though, was how far many of the presenters traveled to be there. I wandered around with a camera and a notebook, and here’s what we saw.

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