Belfry OpenSCAD Library (BOSL2) Brings Useful Parts And Tools Aplenty

February 18, 2025 by Donald Papp 16 Comments

OpenSCAD has a lot of fans around these parts — if you’re unaware, it’s essentially a code-based way of designing 3D models. Instead of drawing them up in a CAD program, one writes a script that defines the required geometry. All that is made a little easier with the Belfry OpenSCAD Library (BOSL2).

Designing a part like this is a cinch with BOSL2.

BOSL2 has an extensive library of base shapes, advanced functions for manipulating models, and some really nifty tools for creating attachment points on parts and aligning components with one another. If that sounds handy for designing useful objects, you’re in for even more of a treat when you see their functions for gears, hinges, screws, and more.

There’s even one that covers bottle necks and caps. (Those are all standardized by the way, so it’s never been easier to interface to existing bottles or caps in a project.)

OpenSCAD really is very versatile software. It powers useful tools like this screw, washer, and nut generator as well as having more unusual applications like a procedural terrain generator. It’s free, so if you’ve never looked into it, check it out!

Handy Online Metric Screw, Nut, And Washer Generator

January 31, 2025 by Donald Papp 18 Comments

For those times when you could really use a quick 3D model, this metric screw generator will do the trick for screws between M2 and M16 with matching nuts and washers. Fastener hardware is pretty accessible, but one never knows when a 3D printed piece will hit the spot. One might even be surprised what can be usefully printed on a decent 3D printer at something like 0.08 mm layer height.

Behind the scenes, [Jason]’s tool is an OpenSCAD script with a very slick web-based interface that allows easy customization of just about any element one might need to adjust, including fine-tuning the thread sizing. We’re fans of OpenSCAD here and appreciate what’s going on behind the scenes, but one doesn’t need to know anything about it to use the online tool.

Generated models can be downloaded as .3mf or .stl, but if you really need a CAD model you’re probably best off looking up a part and downloading the matching 3D model from a supplier like McMaster-Carr.

Prefer to just use the OpenSCAD script yourself, instead of the web interface? Select “Download STL/CAD Files” from the dropdown of the project page to download ScrewGenerator.scad for local use, and you’re off to the races.

Procedurally Generated Terrain In OpenSCAD

January 14, 2025 by Tom Nardi 21 Comments

We’re big fans of OpenSCAD here at Hackaday — it’s free and open source software, runs on pretty much anything, and the idea of describing objects via code seems like a natural fit for producing functional parts. Rather than clicking and dragging elements on the screen, you can knock out a quick bracket or other simple component with just a few lines of code. But one of the things we don’t often get a chance to showcase is the incredible potential of generating 2D and 3D objects algorithmically.

In a recent Reddit post, [ardvarkmadman] dropped an extremely impressive snippet of OpenSCAD code that he calls TerrainGen. In fewer than fifteen lines of code, it’s able to create randomized “islands” which range from simple plateaus to craggy mountain ranges. After dropping the code in the OpenSCAD editor, you can just keep hitting F5 until you get a result that catches your eye. This seems like an excellent way to generate printable terrain elements for gaming purposes, but that’s just one possibility.

Continue reading “Procedurally Generated Terrain In OpenSCAD” →

Life Without Limits: A Blind Maker’s Take On 3D Printing

January 10, 2025 by Heidi Ulrich 5 Comments

In the world of creation, few stories inspire as much as [Mrblindguardian], a 33-year-old who has been blind since the age of two, but refuses to let that hold him back. Using OpenSCAD and a 3D printer, [Mrblindguardian] designs and prints models independently, relying on speech software and touch to bring his ideas to life. His story, published on his website Accessible3D.io, is a call to action for makers to embrace accessibility in their designs and tools.

[Mrblindguardian]’s approach to 3D printing with OpenSCAD is fascinating. Without visual cues, he can still code every detail of his designs, like a tactile emergency plan for his workplace. The challenges are there: navigating software as a blind user, mastering 3D printers, and building from scratch. His tip: start small. Taking on a very simple project allows you to get accustomed to the software while avoiding pressure and frustation.

His successes highlight how persistence, community support, and creativity can break barriers. His journey mirrors efforts by others, like 3D printed braille maps or accessible prosthetics, each turning daily limitations into ingenious innovations. [Mrblindguardian] seems to be out to empower others, so bookmark his page for that what’s yet to come.

Accessible tech isn’t just about empowering. Share your thoughts in the comments if you have similar experiences – or good solutions to limitations like these! As [Mrblindguardian] says on his blog: “take the leap. Let’s turn the impossible into the tangible—one layer at a time”.

Continue reading “Life Without Limits: A Blind Maker’s Take On 3D Printing” →

Building A 3D Printed Phone Handset With Mil-Spec Style

December 28, 2024 by Tom Nardi 14 Comments

In general, military gear is designed to be rugged and reliable. A side effect of this is that the equipment usually has a distinct visual look that many people find appealing. You might not need a laptop that can survive being in a war zone, but plenty of hackers have picked such machines up on the second hand market anyway.

Case in point, the H-250 telephone handset. [Tobias] didn’t actually need a combat-ready phone handset, but loved the way it looked. Technically you can pick these up on eBay for a reasonable price, but then you’ve still got to deal with the weirdo military components inside it. So why not design a look-alike and 3D print it?

[Tobias] came up with a design in OpenSCAD that has a very close resemblance to its military counterpart. Not only has he made the source code for the 3D model available for others who might want to print their own look-alike handset, but the Hackaday.io page also includes a breakdown of the hardware that needs to be added to the printed parts to make it a functional handset.

If you think the H-250 handset looks familiar, it’s probably because it comes standard issue on the TA-1042 field telephone — another very slick looking piece of military gear that we’ve covered previously.

OpenSCAD Library Creates QR Codes On The Fly

September 4, 2024 by Tom Nardi 18 Comments

If you’ve been reading Hackaday for awhile, you’ll know we’re big fans of OpenSCAD around these parts. There’s a number of reasons it’s a tool we often reach for, but certainly one of the most important ones is its parametric nature. Since you’re already describing the object you want to generate with code and variables, it’s easy to do things like generate an arbitrary number of cloned objects by using a for loop.

There are a number of fantastic OpenSCAD libraries that explore this blurred line between code and physical objects, and one that recently caught our eye is scadqr from [xypwn]. The description says it lets you “Effortlessly generate QR codes directly in OpenSCAD”, and after playing around with it for a bit, we have to agree.

Continue reading “OpenSCAD Library Creates QR Codes On The Fly” →

Bit Of OpenSCAD Code Caps Off Wiremold

June 23, 2024 by Tom Nardi 13 Comments

Wiremold is great stuff — it’s relatively cheap, easy to work with, and offers all sorts of adapters and angle pieces which take the hassle out of running (and hiding) wires. But [Dr. Gerg] found a shortcoming of this otherwise very flexible product: since each run is intended to start and end in a surface mounted box, he couldn’t find an end cap that would let him close off a section.

The solution? A desktop 3D printer and a chunk of OpenSCAD code telling it what to extrude. When you break it down, the Wiremold profile is fairly straightforward, and can be easily described with geometric primitives. A handful of cylinders, a cube or two, tie it all together with the hull() function, and you’re there.

We’d say this would be a fantastic project to cut your OpenSCAD teeth on, but since [Dr. Gerg] was kind enough to share the source code, you don’t have to figure it out on your own. Though there’s still benefit in reading over it if you’re looking for some practical examples of how the “Programmers Solid 3D CAD Modeller” gets things done.

So why would you want a Wiremold endcap? In the case of [Dr. Gerg], it sounds like he was trying to cover up a short run of wire that was running vertically. But we could imagine other applications for this basic design now that it’s out in the wild. For example, a short length of Wiremold outfitted with a pair of printed caps could make for a nice little enclosure if you’ve got a small project that needs protecting.