Come For The PCB Holder, Stay For The Tour Of FreeCAD

November 26, 2023 by Donald Papp 10 Comments

PCB holders are great tools. Not only is the PCB Solder Fren from [PistonPin] a nice DIY design, it offers some insight into the parts design process with FreeCAD.

This design nicely demonstrates FreeCAD’s workflow for designing parts.

The PCB holder uses 3D-printed parts, M5 hardware, a length of 2020 aluminum extrusion, and one spring to create a handy and adjustable design that accommodates a variety of PCB sizes and shapes. If the ends of the extrusion are threaded, the end caps can be screwed in. Otherwise, a little glue ought to do the trick.

Want a little more insight into what making a part like this involves? [Jo Hinchliffe] at FreeCAD reached out to [PistonPin] for more detail and has a blog post explaining the workflow and steps involved in this part. As a bonus, STEP files and the FreeCAD project file are all included!

Not only is FreeCAD simple to use, but it’s also flexible enough to accommodate custom, niche extensions like a Rocketry workbench, so be sure to give it a look for your open-source CAD needs.

Printed It: Print-in-Place PCB Gripper

July 15, 2020 by Tom Nardi 10 Comments

The goal of Printed It is to showcase creations that truly embrace the possibilities offered by desktop 3D printing. The most obvious examples are designs that can be printed quickly and cheaply enough that they’re a valid alternative to commercially available products. But as previous entries into the series have shown, there are also technical considerations. Is it simply a duplicate of something that could be produced via traditional means, or does the design really benefit from the unique nature of 3D printing?

A perfect example is the Print-in-Place PCB Holder/Gripper created by SunShine. This design is able to hold onto PCBs (or really, whatever you wish) without any additional components. Just pull it off the bed, and put it to work. While having to add a rubber band or generic spring would hardly be an inconvenience, there’s always something to be said for a design that’s truly 100% printable.

The secret is the dual flat spiral springs integrated into the device’s jaws. While most of the common thermoplastics used in desktop 3D printing are relatively stiff, the springs have been designed in such a way that they can be printed in standard PLA. The backside of the jaws have teeth that mesh together, so the energy of the springs is combined to provide a clamping force. Serrations have been added to the jaws to catch the edge of the PCB and help stabilize it.

Visually, it’s certainly striking. The design largely eschews right angles, giving it an almost biological appearance. Many have compared it to the head of a mantis, or perhaps some piece of alien technology.

There’s no question that the design leverages the strengths of 3D printing either; there’s no other way to produce its intricate interlocking components, especially without the use of any sort of fasteners. In short, this design is an ideal candidate for Printed It. But there’s still one question to answer: does it actually work?

Continue reading “Printed It: Print-in-Place PCB Gripper” →

Print-in-Place Helping Hand Grabs A Hold Of Your PCB

June 17, 2020 by Sven Gregori 15 Comments

We probably don’t have to promote the benefits of a third hand or PCB holders in general, such is their obvious utility. While you can arrange some boxes and pile up tools on your bench to get a similar result, a good grip and flexibility to move the PCB around during soldering or performing any other work on it makes life just so much easier. Thanks to 3D printing there have been plenty of inspiring designs that go beyond the usual clumsy-yet-cheap croc clip version of it, and [SunShine] adds one on to the list with his spring-loaded print-in-place PCB gripper, demonstrated in this video and available on Thingiverse.

The gripping part’s design is based on a spring-loaded box [SunShine] created a little while back — which you can read more about in his Instructable. The holder itself comes in two varieties: one that brings its own stand, and one that has a GoPro mount. The first one is really more to show off the design, and while the gripping part is fully functional, it might not perform too well with heavier boards and easily tip over. Sure, a bigger bottom or mounting it to something more sturdy will fix that, but so will the GoPro-mount version, which also adds the whole flexibility aspect.

If you do prefer something standing more sturdily on your desk though, have a look at the concrete-mounted solder squid from earlier this year. And if you’re interested in more of [SunShine]’s work, check out his 3D-printed brush collection.

Continue reading “Print-in-Place Helping Hand Grabs A Hold Of Your PCB” →

Dollar Store PCB Holder System

July 6, 2018 by Tom Nardi 3 Comments

As you get into electronic fabrication and repair, one of the first things you realize is how hard it can be to hold a PCB still while you work on it. Securing them is difficult due to their very nature: they’re often weird shapes, quite fragile, and of course need to be electrically isolated. If you don’t mind spending the money, and have the time to wait on it getting delivered, you can order some nice purpose-built systems for holding PCBs online. But what if you need something fast and cheap?

[Paul Bryson] might have the solution for you. On his blog he’s documented how a trip to the dollar store and some parts from the junk bin allowed him to create a practical system for holding multiple PCBs of various shapes and sizes. The most exotic element of the build here are the hexagonal standoffs; and if you haven’t already salvaged a bunch of those from a curbside computer, he even gives the Mouser link where you can buy them new for a few cents each.

Each individual stanchion of the system is made up of a 3/4″ round magnet with a hex standoff glued to the top. Over the standoff, [Paul] slipped a rubber grommet which gives a nice non-conductive slot to put the edge of the PCB in. Otherwise, a second hex standoff screwed into the first can be used to clamp down on the board. Adjusting the height is as simple as adding a couple more magnets to the stack.

Of course, magnets need something metal to stick on. For that, [Paul] purchased some steel pie pans and matching rack from the dollar store. The round pans are easy to handle and give him plenty of surface area, and the rack makes for an exceptionally convenient storage unit for all the components. The conductivity of the pans might be a concern, but nothing the application of a rubberized spray coating couldn’t fix.

We’ve covered similar systems before, but this one certainly looks to take the top spot in terms of economics. The only thing that would be cheaper would be a few feet of PLA filament and a rubber band.

Printed Tentacles For PCB Probing

May 9, 2015 by Anool Mahidharia 15 Comments

Every hacker workbench has one or more of those “helping hand” devices to aid in soldering and assembly. When it comes to testing and debugging though, it could get tricky if you have to start handling test probes while looking at the meter display or fiddling with knobs on the oscilloscope. Sometimes one has to test a board that has just pads for test points. Or maybe you need to directly probe pins on an IC. Checking multiple signals on I2C, SPI, Serial or USB is not too easy with just two hands. [Giuseppe Finizia] is an electronic engineer at the Scientific Investigations Department of the Carabinieri in Italy. He works as a senior analyst in the Electronic Forensics Unit and deal’s with technical investigations on seized electronic devices. To help him in his investigative work, he designed and built a 3D printed PCB workstation with octopus-like tentacles that provides all the additional fingers needed.

The tool is basically a base with adjustable clamps where the test PCB can be fixed. Around the base, up to twelve articulated “tentacles” can be fixed. Various test accessories are attached to the ends of these tentacles – Alligator Clips for holding electronic parts, IC Hook Clip Grabbers, Micro SMD Grabber Test Clips and some others that he is still working on. [Giuseppe] used MOI 3D modeling software to design his device, and the files are available on Thingiverse for download. He does warn that printing all the parts, specially the tentacle units, can be quite tricky on a regular 3D printer. He used a ZORTRAX M200 printer in high resolution mode and Z-HIPS filament. However, it may be easier to just use machine shop flexible coolant pipe for the tentacles. This may require some sort of modification to the base mounts and the business end of the tentacles though.

Thanks to [CFTechno] for sending in this tip.

Hackaday Links: October 4, 2011

October 4, 2011 by Brian Benchoff 15 Comments

Playing Snake on a MIDI controller

While you’re waiting for your bandmates to finish arguing/making out/their beer, you can play Snake on your MIDI controller. Luis wrote a Snake game for an Akai APC40 controller. Everything is built with Processing and should provide a great distraction from (for?) your 14-year-old groupies.

Cheap & simple PCB holder

[Robert] sent in a tip for a very simple PCB holder. Take a neo magnet, embed it in oven-hardening modeling clay, and use it on a steel worktop. Check out the pics he sent in (1, 2). It’s too simple not to work.

Lose weight by running people over

[binaryhead] is using a stationary bicycle to play Grand Theft Auto: San Andreas. (Spanish, Google translate here). A pot and magnet/reed switch is connected to an Arduino that outputs keys to San Andreas. There’s no word on an ambulance simulator yet.

Giant Android tablet

[Martin Draskov] made a 23 inch Android tablet. He used off the shelf parts (multitouch monitor and a small PC) with the x86 Android port. There’s a video that doesn’t include Angry Birds. Sad, that.

T-shirt bleaching for the modern fabricator

With t-shirt bleaching, you can put a custom design on clothes without a screen printing setup. Reddit user [Admiral_Noosenbaum] used a CNC machine to make templates. Now if only we can find an .SGV file of Che Guevara. Video here.