Layout A PCB With Tscircuit

Most of us learned to design circuits with schematics. But if you get to a certain level of complexity, schematics are a pain. Modern designers — especially for digital circuits — prefer to use some kind of hardware description language.

There are a few options to do similar things with PCB layout, including tscircuit. There’s a walk-through for using it to create an LED matrix and you can even try it out online, if you like. If you’re more of a visual learner, there’s also an introductory video you can watch below.

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Frankenflair 58: Manual Roots, Advanced Brew

The user interface of things we deal with often makes or breaks our enjoyment of using a device. [Janne] thinks so, he has an espresso machine he enjoys but the default controls were not what he was looking for and so in true hacker fashion he took what was and made it his own.

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Track Your Circuits: A Locomotive PCB Badge

This fun PCB from [Nick Brown] features a miniature railroad implemented with 0805-sized LEDs. With an eye towards designing his own fun interactive PCB badge, the Light-Rail began its journey. He thoroughly documented his process, from shunting various late-night ideas together to tracking down discrepancies between the documentation of a part and the received part.

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A New Mechanical Keyboard For An Old Computer

As computers age, a dedicated few work towards keeping some of the more interesting ones running. This is often a losing battle of sorts, as the relentless march of time comes for us all, human and machine alike. So as fewer and fewer of these machines remain new methods are needed to keep them running as best they can. [CallousCoder] demonstrates a way of building up a new keyboard for a Commodore 64 which both preserves the original look and feel of the retro computer but also adds some modern touches.

One of the main design differences between many computers of the 80s and modern computers is that the keyboard was often built in to the case of the computer itself. For this project, that means a custom 3D printed plate that can attach to the points where the original keyboard would have been mounted inside the case of the Commodore. [CallousCoder] is using a print from [Wolfgang] to get this done, and with the plate printed and a PCB for the keys it was time to start soldering. The keyboard uses modern switches and assembles like most modern keyboards do, with the exception of the unique layout for some of the C64 keys including a latching shift key, is fairly recognizable for anyone who has put together a mechanical keyboard before.

[CallousCoder] is using the original keycaps from a Commodore 64, so there is an additional step of adding a small adapter between the new switches and the old keycaps. But with that done and some amount of configuring, he has a modern keyboard that looks like the original. If you’re more a fan of the original hardware, though, you can always take an original C64 keyboard and convert it to USB to use it on your modern machines instead.

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Supercon 2024: Quick High-Feature Boards With The Circuit Graver

These days, if you want to build something with modern chips and components, you probably want a custom PCB. It lets you build a neat and compact project that has a certain level of tidiness and robustness that you can’t get with a breadboard or protoboard. The only problem is that ordering PCBs takes time, and it’s easy to grow tired of shipping delays when you don’t live in the shadow of the Shenzhen board houses.

[Zach Fredin] doesn’t suffer this problem, himself. He’s whipping up high-feature PCBs at home with speed and efficiency that any maker would envy. At the 2024 Hackaday Supercon, he was kind enough to give a talk to explain the great engineering value provided by the Circuit Graver.

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Integrated BMS Makes Battery Packs Easy

[Editor’s note: The hacker requested that we remove the image for legal reasons, so it’s blurry now. We hope all’s well!]

Lithium technology has ushered in a new era of batteries with exceptionally high energy density for a reasonably low cost. This has made a lot possible that would have been unheard of even 20 years ago such as electric cars, or laptops that can run all day on a single charge. But like anything there are tradeoffs to using these batteries. They are much more complex to use than something like a lead acid battery, generally requiring a battery management system (BMS) to keep the cells in tip-top shape. Generally these are standalone systems but [CallMeC] integrated this one into the buswork for a battery pack instead.

The BMS is generally intended to make sure that slight chemical imbalances in the battery cells don’t cause the pack to wear out prematurely. They do this by maintaining an electrical connection to each cell in the battery so they can charge them individually when needed, making sure that they are all balanced with each other. This BMS has all of these connections printed onto a PCB, but also included with the PCB is the high-power bus that would normally be taken care of by bus bar or nickel strips. This reduces the complexity of assembling the battery and ensures that any time it’s hooked up to a number of cells, the BMS is instantly ready to go.

Although this specific build is meant for fairly large lithium iron phosphate batteries, this type of design could go a long way towards making quick battery packs out of cells of any type of battery chemistry that typically need a BMS system, from larger 18650 packs or perhaps even larger cells like those out of a Nissan Leaf.

Supercon 2024: A New World Of Full-Color PCBs

Printed circuit boards were once so simple. One or two layers of copper etched on a rectangular fiberglass substrate, with a few holes drilled in key locations so components could be soldered into place. They were functional objects, nothing more—built only for the sake of the circuit itself.

Fast forward to today, and so much has changed. Boards sprout so many layers, often more than 10, and all kinds of fancy geometric features for purposes both practical and pretty. But what catches they eye more than that, other than rich, saturated color? [Joseph Long] came to the 2024 Hackaday Supercon to educate us on the new world of full color PCBs.

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