DIY Digital Bench Power Supply

June 6, 2011 by Brian Benchoff 30 Comments

[Guido Socher] built himself a great little bench power supply that’s able to put out 30 Volts at 2 Amps.

Instead of taking the easy way out by putting a few taps on an ATX power supply, this project was built around a generic 24 Volt laptop power brick. An ATmega8 generates a PWM signal that is sent though a low-pass filter, allowing everything to be very precisely controlled. This DC signal is then sent through a BD245 power transistor to bring everything up to the desired output. [Guido Socher] included a USB port for computer control of everything, and the final project is something we’d be happy to have on our bench.

We’ve seen a few computer power supplies converted into a bench power source, but we’re impressed with [Guido Socher]’s build log. It’s not often we see a hack that goes over the theory of operation, and the end product is very nice (and functional) too.

Simple Bench Power

May 24, 2011 by Kevin Dady 30 Comments

When dealing with electronics you need 1 key thing, electricity. For quite a while now if I needed 5 volts I would just grab my homebrew arduino, but that is not always handy and its tethered to the pc and it does not have 3v. If I wanted 3 volts, now I am digging around looking for my UBW32 which does have 3v3 but now I have a 50$ microncontroller with very small regulators (so therefore only small loads) dangling around just for power, and its a mess.

So I need just a board that takes some DC from a wall wart and regulates it to usable voltages, and I set about to make it. This regulator board puts out +5, +3.3, variable and negative variable voltages, is pretty easy to make, and make a nice addition to the bench. (until I can get a real bench supply someday)

Now I know this is not ground breaking hackery, but I hope it helps someone out there, join us after the break to see what’s going on.

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Variable Super Capacitor Battery Provides Power On The Go

April 15, 2011 by Mike Nathan 27 Comments

super_cap_battery

Instructable user [EngineeringShock] got sick of buying batteries for his devices all the time and has instead opted to build himself a super capacitor bank that can be used to power common household items.

His “forever” rechargeable capacitor bank is made of two large super capacitors rated at 400 farads apiece. It is charged through a LM317-based charging circuit that is adjustable to allow for slow or fast charging, the latter of which he admits, is slightly dangerous.

Since the super caps are only rated at 2.7 volts, they are wired through a DC-DC booster circuit that allows him to adjust the output voltage from 4.3 v to 34 v. The adjusted voltage is then passed through a digital display that allows him to see what the output voltage is at any time.

He says that the super cap bank can power his computer’s speakers for about two hours before requiring a recharge, which takes just a few short minutes, depending on how he is charging them.

While it’s not exactly cheap, the capacitor bank could be useful for those requiring quick portable power for relatively short periods of time. If we were to build one ourselves, we would likely fit all of the components into a small project box to protect the caps from accidental discharging, and top it off with a couple of solar cells to charge it for free during the day.

Keep reading to see a quick video demonstration of his super cap “battery” in action.

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Portable Bench Supply Carries Around 10 Amp-hours Of Juice

March 29, 2011 by Mike Szczys 14 Comments

[Punish3r] wanted to have power for prototyping on the go. What he came up with is this little thing above. Inside you’ll find common components that let the unit provide 10 amp hours of current with a 12V 500mA output.

The storage capacity is provided by a dozen Lithium batteries. These 3.7V cheapies are wired in parallel behind a protection board. For charging and discharging, a Sparkfun LiPo charger board was used, taking care of all the work necessary to top off the batteries using a wall-wort. The final piece in the puzzle is a boost converter that provides the regulated 12v connected to the red and black banana plug receivers on the bottom of the case.

This is very much a plug-and-play design… just make sure you hook the parts up correctly and you’re up and running. We would love to see a roll-your-own boost converter circuit that include a switch or dial that lets you select common PSU voltage levels. If you’re going to the trouble to make your own board you might as well incorporate the charging circuit at the same time.

[Thanks Paul]

Multi-Function Bench Power Supply

March 27, 2011 by Jason Komp 16 Comments

Concerned with your project’s power consumption but don’t want to constantly leave an ammeter wired in series with your power supply? [Rajendra] feels your pain and has recently documented his solution to the problem: a variable-output bench top power supply that clearly displays load current consumption among other things!

Everything is wired up in a nice roomy enclosure that has front-panel access to ±5V and variable outputs, an adjustment potentiometer, and even an input for an integrated frequency counter. A PIC16F689 MCU runs the show and displays the variable output voltage and current on a 16×2 character LCD. Although clearly useful as is, the PIC has plenty of I/Os and muscle left for future expansion and a capacitance meter has already been hinted at as and addition for version 2!

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DIY Low-power PSU For Home Server Use

March 23, 2011 by Mike Nathan 26 Comments

diy_pc_psu

[Viktor] decided to replace his old power hungry home server with a model that is much easier on the old electric bill. The new motherboard uses an Intel Atom chip and consumes far less power than its predecessor. He figured there was no reason to use a bulky ATX power supply when all he needed was 12V for the mainboard and a pair of 5V rails for his hard drives, so he decided to build a PSU himself.

He sourced a 100VA toroid transformer as the basis of the power supply due to its popularity with audio amp builders, adding a standard bridge rectifier and smoothing capacitor before regulating the DC output. A pair of switching regulators were added, one for the 6A, 12V, and a second for the 1.5A, 5V supply. The motherboard only requires about 18W at full tilt, so the PSU should be more than sufficient for his needs.

Schematics and board layouts are available for free on his site, if you are in the market for your own DIY low-power PSU.

Looking for more build to suit electronics? Check out this DIY amp we featured just the other day.

[Thanks, Chris]

PC Casemod-inspired Benchtop PSU

March 9, 2011 by Mike Nathan 28 Comments

benchtop_psu

[Will] had a cheap power supply sitting around, and decided to turn it into a full-featured benchtop PSU. Inspired by some of the other benchtop supplies we have featured in the past, he decided that he wanted his PSU to be more than just a simple-looking box sitting on his work bench. Taking some cues from PC case modding, he put together a unit that is not only very useful, but also quite sharp looking.

The frame of the case was crafted from aluminum angle, while all of the other flat surfaces were made using black polycarbonate. He installed the standard 12v, 3.3v, and 5v terminals you would expect from any benchtop PSU, complete with an LCD display showing the voltages provided by each rail as measured by an Arduino stationed inside the case. Additionally, he installed a variable terminal capable of providing 1.3v-30v, along with its own LCD display. The most unique feature is the multimeter embedded in the front of the case, which makes it virtually impossible to lose.

The case is finished off as you might expect, if you have seen any of his previous work. It features LED lighting on the inside, large fans on either side of the case for optimal air flow, and a pair of machined aluminum handles.

Be sure to check out the quick video below of the PSU being powered on.

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