Modular Multi-Rotor Flies Up To Two Hours

November 24, 2024 by Danie Conradie 28 Comments

Flight time remains the Achilles’ heel of electric multi-rotor drones, with even high-end commercial units struggling to stay airborne for an hour. Enter Modovolo, a startup that’s shattered this limitation with their modular drone system achieving flights exceeding two hours.

The secret? Lightweight modular “lift pods” inspired by bicycle wheels using tensioned lines similar to spokes. The lines suspend the hub and rotor within a duct. It’s all much lighter than of traditional rigid framing. The pods can be configured into quad-, hex-, or octocopter arrangements, featuring large 671 mm propellers. Despite their size, the quad configuration weighs a mere 3.5 kg with batteries installed. From the demo-day video, it appears the frame, hub, and propeller are all FDM 3D printed. The internal structure of the propeller looks very similar to other 3D-printed RC aircraft.

The propulsion system operates at just 1000 RPM – far slower than conventional drones. The custom propellers feature internal ring gears driven by small brushless motors through a ~20:1 reduction. This design allows each motor to hover at a mere 60 W, enabling the use of high-density lithium-ion cells typically unsuitable for drone applications. The rest of the electronics are off-the-shelf, with the flight controller running ArduPilot. Due to the unconventional powertrain and large size, the PID tuning was very challenging.

We like the fact this drone doesn’t require fancy materials or electronics, it just uses existing tech creatively. The combination of extended flight times, rapid charging, and modular construction opens new possibilities for applications like surveying, delivery, and emergency response where endurance is critical.

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Transforming Drone Drives And Flies

November 22, 2024 by Danie Conradie 8 Comments

Vehicles that change their shape and form to adapt to their operating environment have long captured the imagination of tech enthusiasts, and building one remains a perennial project dream for many makers. Now, [Michael Rechtin] has made the dream a bit more accessible with a 3D printed quadcopter that seamlessly transforms into a tracked ground vehicle.

The design tackles a critical engineering challenge: most multi-mode vehicles struggle with the vastly different rotational speeds required for flying and driving. [Michael]’s solution involves using printed prop guards as wheels, paired with lightweight tracks. An extra pair of low-speed brushless motors are mounted between each wheel pair, driving the system via sprockets that engage directly with the same teeth that drive the tracks.

The transition magic happens through a four-bar linkage mounted in a parallelogram configuration, with a linear actuator serving as the bottom bar. To change from flying to driving configuration the linear actuator retracts, rotating the wheels/prop guards to a vertical position. A servo then rotates the top bar, lifting the body off the ground. While this approach adds some weight — an inevitable compromise in multi-purpose machines — it makes for a practical solution.

Powering this transformer is a Teensy 4.0 flight controller running dRehmFlight, a hackable flight stabilization package we’ve seen successfully adapted for everything from VTOLs to actively stabilized hydrofoils. Continue reading “Transforming Drone Drives And Flies” →

Dog Poop Drone Cleans Up The Yard So You Don’t Have To

September 28, 2024 by Dan Maloney 20 Comments

Sometimes you instantly know who’s behind a project from the subject matter alone. So when we saw this “aerial dog poop removal system” show up in the tips line, we knew it had to be the work of [Caleb Olson].

If you’re unfamiliar with [Caleb]’s oeuvre, let us refresh your memory. [Caleb] has been on a bit of a dog poop journey, starting with a machine-learning system that analyzed security camera footage to detect when the adorable [Twinkie] dropped a deuce in the yard. Not content with just knowing when a poop event has occurred, he automated the task of locating the packages with a poop-pointing robot laser. Removal of the poop remained a manual task, one which [Caleb] was keen to outsource, hence the current work.

The video below, from a lightning talk at a conference, is pretty much all we have to go on, and the quality is a bit potato-esque. And while [Caleb]’s PoopCopter is clearly still a prototype, it’s easy to get the gist. Combining data from the previous poop-adjacent efforts, [Caleb] has built a quadcopter that can (or will, someday) be guided to the approximate location of the offending package, home in on it using a downward-looking camera, and autonomously whisk it away.

The retrieval mechanism is the high point for us; rather than a complicated, servo-laden “sky scoop” or something similar, the drone has a bell-shaped container on its belly with a series of geared leaves on the open end. The leaves are open when the drone descends onto the payload, and then close as the drone does a quick rotation around the yaw axis. And, as [Caleb] gleefully notes, the leaves can also open in midair with a high-torque yaw move in the opposite direction; the potential for neighborly hijinx is staggering.

All jokes and puns aside, this looks fantastic, and we can’t wait for more information and a better video. And lest you think [Caleb] only works on “Number Two” problems, never fear — he’s also put considerable work into automating his offspring and taking the awkwardness out of social interactions.

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Full-Scale Flying DeLorean Gets Closer To Liftoff

July 6, 2024 by Tom Nardi 11 Comments

These days, even hobbyist multi-rotor aircraft are capable of carrying considerable payloads. For example, the test rig that [Brian Brocken] recently put together should be able to loft more than 80 pounds (36 kilograms) without breaking a sweat. That would be a whole lot of camera gear or other equipment, but in this case, he’s planning on carrying something a bit more interesting: a full-scale foam DeLorean.

We first covered this project in December of last year, when [Brian] started using a massive robotic arm to carefully cut the body and individual parts of the car out of expanded polystyrene foam. He estimated at the time the body should weigh in at less than 30 lbs (14 kg), so he’d need to build a quadcopter with a maximum lift of roughly twice that much to keep the performance where he wanted it.

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New Quadcopter Speed World Record Set At Nearly 500 Km/h

May 13, 2024 by Maya Posch 20 Comments

Making a quadcopter go fast would seem to be quite simple: just strap on powerful motors, aim the quadcopter roughly at where you want it to go fast, and let ‘er rip. Because of aerodynamics and other pesky physical laws there are a few complications to this, of course, but this didn’t deter [Luke Bell] and his father [Mike Bell] from nailing the Guinness World Record for remote-controlled quadcopters on April 21, 2024. During the official run, a top speed of 480.23 km/h was recorded, making it considerably faster than the first version they made, which hit a measly 400 km/h.

For this second iteration of the ‘got to go fast’ quadcopter, the design was scaled up, with more powerful motors and associated electronics added. Naturally, when you’re pushing brushless motors and their ESCs to their limits, stuff can get a bit hot due to the immense currents flowing through the system. This resulted in a number of battery, wire and other fires. Fortunately, the worrying aspect of in-flight stability got addressed pretty well courtesy of a professional drone trainer, and ultimately the world record attempt went off without a hitch.

An endurance test was also attempted, which reached 7.5 km at 180 km/h, and with the clear canopy in from of the camera removed, visual performance was pretty stunning, while still easily reaching 400 km/h. This might make it the perfect high-speed chase camera system.

Thanks to [Craig] for the tip.

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ESP-Drone: Building An ESP32-Based Quadcopter For Not Much Cash

March 31, 2024 by Maya Posch 12 Comments

What’s the cheapest quadcopter you can build? As [Circuit Digest] demonstrates with their variant of the ESP-Drone project by Espressif, you only need a minimum of parts: an ESP32 MCU, an inertial measurement unit (IMU) such as the MPU6050, and four MOSFETs to drive the brushless DC motors. As the PCB also forms the structural frame and landing struts for the quadcopter, not even a 3D printer is needed. All told, [Circuit Digest] figures the total BOM comes in at around 1,000 Indian Rupees, or about $12 USD.

The fully assembled ESP-Drone flying around. (Credit: Circuit Digest)

While this [Circuit Digest] project provides basic IMU functionality, the Espressif project also has a few expansion boards detailed on its hardware page, depending on the base model of the mainboard you pick. The [Circuit Digest] project follows the ESPlane-V2-S2 version with no expansion boards, but the ESP32-S2-Drone V1.2 mainboard can be extended with position-hold, pressure and compass modules, as well as custom boards.

As a derivative of the Bitcraze Crazyflie project, the ESP-Drone firmware also supports the rather nifty cfclient software for remote monitoring, logging and control. This may also be in the [Circuit Digest] firmware, but wasn’t listed among the features.

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A screenshot of the drone monitoring application, showing spoofed drones and their coordinates

Can’t Disable DJI Drone ID? Spoof It With An ESP!

March 4, 2024 by Arya Voronova 20 Comments

We have been alerted to a fun tool, a DJI DroneID spoofer software for ESP8266/ESP32 and some other popular MCUs. Last year, we’ve told you about DJI DroneID — a technology DJI added to their drones, which broadcasts data including the drone operator’s GPS position, which, in turn, appears to have resulted in Ukrainian casualties in the Ukraine war. The announcement tweet states that DJI has added mechanisms from downgrading firmware. Hence, the spoofer.

There’s no other hardware needed, well other than an ESP8266 or ESP32 devboard, anyway. After the break you can find a video tutorial from [Joshua Bardwell] that shows you how to upload the code using Arduino IDE, and even going through coordinate tweaks. If you ever reminisced about the concept of throwies and were wondering what kind of useful, well, there’s your answer: clone the Git repo, compile it, program some interesting coordinates in, and witness the imaginary drones fly.

All in all, we get a lovely addition to our shenanigan toolkits. Surely, someone could use a neural network to distinguish real drones from fake ones, but it’s nothing that can’t be solved with a bit of code. Looking for a less daring hack? Well, you can always add some automation to your DJI drone by poking at the RGB LED signals.

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