Mechaduino- Closed Loop Stepper Servos For Everyone

June 1, 2016 by Gerrit Coetzee 50 Comments

Is it something in the water, or have there been a lot of really cool servo projects lately? Mechaduino is a board that sits on a regular stepper motor and turns it into a servo with a closed loop control of 0.1degree.

Whenever we post something about using cheap brushless motors for precision control, someone comments that a stepper is just a brushless motor with a lot of poles, why not just control it like one. That’s exactly what the Mechaduino does. They also hint at doing something very clever with a magnetic encoder on the board which allows them, after a calibration routine, to get the accuracy they’ve promised.

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Hackaday Prize Entry: Modular Stepper Control

May 12, 2017 by Eric Evenchick 22 Comments

Stepper motors are a great solution for accurate motion control. You’ll see them on many 3D printer designs since they can precisely move each axis. Steppers find uses in many robotics projects since they provide high torque at low speeds.

Since steppers are used commonly used for multi-axis control systems, it’s nice to be able to wire multiple motors back to a single controller. We’ve seen a few stepper control modules in the past that take care of the control details and accept commands over SPI, I2C, and UART. The AnanasStepper 2.0 is a new stepper controller that uses CAN bus for communication, and an entry into the 2017 Hackaday Prize.

A CAN bus has some benefits in this application. Multiple motors can be connected to one controller via a single bus. At low bit rates, it can work on kilometer long busses. The wiring is simple and cheap: two wires twisted together with no shielding requirements. It’s also designed to be reliable in high noise environments such as cars and trucks.

The project aims to implement an API that will allow control from many types of controllers including Arduino, Linux CNC, several 3D printer controllers, and desktop operating systems. With a few AnanasSteppers one of these controllers, you’d be all set up for moving things on multiple axes.

Hackaday Links: November 27, 2016

November 27, 2016 by Brian Benchoff 25 Comments

[Prusa]’s business is doing great. This year, he released the Prusa i3 Mk. 2, a four color upgrade to the printer, and sales are through the roof. There’s just one problem: Paypal just locked his funds. Prusa is turning away from Paypal and given Paypal’s history, this will eventually be worked out. Be warned, though: don’t use Paypal for your hardware business. We’ve seen this same story played out too many times before.

Those millennials are always on their phones. How do you get rid of that distraction? Airplane mode? No, that’s stupid. Put those phones in a metal box. It’s the exact same thing as airplane mode – which is free – but this extra special metal box costs $45 and ships in March. Is this metal box different from any other metal box, like a cookie tin, perhaps? Probably not.

Nothing to see here, folks.

The holidays are here, and it’s time for Cards Against Humanity to do something stupid with other people’s money. This year, they’re throwing money into a hole. No, really. People are contributing money to dig a gigantic hole. There’s a livestream of the digging. Five dollars lets the dig continue for another few seconds. Join in on the holiday spirit: throw your money into a hole.

You don’t want to throw your money into a hole? Buy some stuff on Tindie! There’s robots, CNC controllers, servo drivers, MIDI arpeggiators, USB testers, power supplies, blinky glowy things, and retro gaming stuff. Go plug your Raspberry Pi into some of these gizmos.

The Mechaduino is a board that clips onto a ubiquitous NEMA stepper motor to turn it into a servo motor. It won 5th place in the Hackaday Prize last month, and we can’t wait to see it integrated into a closed-loop 3D printer. [Chris] came up with an Ethernet-enabled servo-stepper conversion, and now it’s a project on Kickstarter. Of course, you can buy a Mechaduino right now, making the future of stepper motor-controlled desktop CNC very interesting.

Individually addressable RGB LEDs exist, and we’re waiting for Clark Griswold to electrify his house in red, green, and blue. Until then, [Michel built a holiday ornament loaded up with 16 WS2812b LEDs. The star features caps and diodes to make everything work as it should and requires only three wires per star.

Dtto Explorer Modular Robot Wins 2016 Hackaday Prize

November 5, 2016 by Mike Szczys 29 Comments

Dtto, a modular robot designed with search and rescue in mind, has just been named the winner of the 2016 Hackaday Prize. In addition to the prestige of the award, Dtto will receive the grand prize of $150,000 and a residency at the Supplyframe Design Lab in Pasadena, CA.

This year’s Hackaday Prize saw over 1,000 entires during five challenge rounds which asked people to Build Something that Matters. Let’s take a look at the projects that won the top five prizes. They exemplify the five challenge themes: Assistive Technologies, Automation, Citizen Scientist, Anything Goes, and Design Your Concept.

Dtto — Explorer Modular Robot

Grand Prize Winner ($150,000 and a residency at the Supplyframe Design Lab): Dtto is modular robot built with 3D printed parts, servo motors, magnets, and readily available electronics. Each module consists of two boxes, rounded on one side, connected by a bar. The modules can join with each other in many different orientations using the attraction of the magnets. Sections can separate themselves using servo motors.

Dtto is groundbreaking in its ability to make modular robots experimentation available to roboticists and hobbiests everywhere by sidestepping what has traditionally been a high-cost undertaking. While it’s easy to dismiss this concept, the multitude of different mechanisms built from modules during testing drives home the power of the system.

imaging-dome-400x300

Affordable Reflectance Transformation Imaging Dome

Second Place ($25,000): Reflectance Transformation Imaging is a method of photographing artifacts multiple times with a fixed camera location but changing lighting locations. When these images are combined into an interface after the fact, it allows for different textures, surface features, and material properties to be observed. Currently there are no commercial version of hardware available for this technique.

Laser Cut Optics Bench

Third Place ($10,000): An optics bench is a series of jigs used to hold and precisely align elements for optical experiments. Traditionally this meant highly specialized equipment starting in the tens-of-thousands of dollars. But schools, hackerspaces, and individuals don’t need top-of-the-line equipment to begin learning about optics. The project has designed holders for salvaged optics and the ancillary materials to conduct experiments, and even includes a standardized carrying case design.

A New High Accuracy Tilt Sensor

Fourth Place ($10,000): This is a reimaging of a Linear Variable Differential Transformer (LVDT). Traditionally, tilt sensors based on LVDTs are built like a small tube with an iron core that can slide from one end to the other as the tube is tilted. This new sensor turns the tube into a hollow ring, and replaces the iron core with ferrofluid (a liquid with the properties of metal). What results is a brand new sensor with properties unavailable in previous tilt sensors.

Mechaduino

Fifth Place ($5,000). Stepper motors are known for accurate movement, but they are often used as open loop systems and prone to lose track of position either from missed steps or outside interference. Mechaduino adds a high accuracy magnetic encoder to any of several commonly available stepper motors, closing that loop and adding functionality. This includes positional awareness, but goes for beyond to velocity and torque control, and user interaction.

Automation makes the world go around. Whether it’s replacing elevator attendants with buttons, replacing songwriters with computer algorithms, or giving rovers on Mars the same sense and avoid capability as a Tesla, Automation makes our lives easier and better. Today we’re excited to announce the twenty projects that best demonstrate the possibilities of Automation in the running for the 2016 Hackaday Prize. These projects tackled problems ranging from improving the common stepper motor to flying Lidar around a neighborhood on a gigantic ducted fan.

The winners of the Hackaday Prize automation challenge are, in no particular order:

If your project is on the list, congrats. You just won $1000 for your hardware project, and are now moving up to the Hackaday Prize finals where you’ll have a chance to win $150,000 and a residency at the Supplyframe DesignLab in Pasadena.

If your project didn’t make the cut, there’s still an oppurtunity for you to build the next great piece of hardware for The Hackaday Prize. The Assistive Technologies Challenge is currently under way challenging you to build a project that helps others move better, see better, or live better.

We’re looking for exoskeletons, a real-life Iron Man, a better wheelchair, a digital braille display, or the best educational software you can imagine.

Like the Design Your Concept, Anything Goes, Citizen Science, and Automation rounds of the the Hackaday Prize, the top twenty projects will each win $1000 and move on to the Hackaday Prize finals for a chance to win $150,000 and a residency at the Supplyframe DesignLab in Pasadena

If you don’t have a project up on Hackaday.io, you can start one right now and submit it to the Hackaday Prize. If you’re already working on the next great idea in assistive technologies, add it to the Assistive Technologies challenge using the dropdown menu on the sidebar of your project page.

The Hackaday Prize is the greatest hardware competition on Earth. We want to see the next great Open Hardware project benefit everyone. We’re working toward that by recognizing people who build, make, and design the coolest and most useful devices around.