There is something refreshing about a neat, portable audio hack – especially one than involves making a DIY Speaker Box from scratch. [Dave] had some time to spare and his ShapeOko was lying idle and hankering for some attention. He needed a small speaker that he could place outside when entertaining guests. After some quick homework, he zeroed in on the speakers he would use.
Using some online resources , he did some basic math to figure out the box size and shape, but then eventually threw caution to the wind and went ahead with the design he had in mind. Most speaker box builds use some form of wood or MDF. [Dave] had 9mm thick ABS sheets lying around and decided to use them instead. He used an interesting technique for putting the box together. The front and rear panels had slots milled in to them to follow the shape of the side panels. The two side panels had strategically cut slots half way through the thickness of the ABS to make it easier to heat bend them. He then used a heat gun to bend the side panels to fit them to the slots on the front and back panels. In the end, we’re guessing he used just four pieces of ABS to build a complex shape. Since the HiVi B3N speakers are full range, he also built a 1st order crossover to make sure the highs were diverted to the tweeters. All in all, a neat, clean build.
Headphones have become ubiquitous these days. Thanks to the iPod and the smartphone, it’s become commonplace to see someone wearing a pair of earbud style headphones. Earbuds aren’t always comfortable though. On some people they are too loose. On others, the fit is so tight that they cause pain.To that end, we’ve found a few great solutions for this problem.
[cptnpiccard] has documented his custom molded Sugru earbuds in an Imgur gallery. He’s molded a pair of standard earbuds into a cast of his ear. He uses them both for hearing protection and tunes while skydiving. Sugru’s FAQ states that while the cured material is safe for skin contact (and in ear use) some people are sensitive to the uncured material.
While discussing his project on Reddit, a few users chimed in and mentioned they’ve made custom molded earbuds using Radians custom earplug kits. The Radians material hardens up in only 10 minutes, which beats waiting an hour for Sugru.
The absolute top of the food chain has to be building your own triple driver in ear monitors, which is exactly what [marozie] has done. Professional custom molded monitors can cost over $1000, which puts them in the realm of professional musicians and audiophiles. [marozie] discovered that mouser stocks quite a few transducers from Knowles. These tiny speakers don’t come cheap, though; you can spend upwards of $70 just for a single driver.
[marozie] took a cast of his ear using an earmold impression kit. He used this cast to create a mold. From there it was a matter of pouring resin over his carefully constructed driver circuits and audio tubes. The resulting monitors look and sound incredible.
It goes without saying that making custom in ear monitors involves putting chemicals into you ears. The custom earmold kits come with tiny dams to keep the mold material from going in too far and causing damage. This is one of those few places where we recommend following the instructions. Click past the break to see a demo video of the ear molding process.
Continue reading “DIY Custom Molded Earbud Roundup”
Making your own FM radio is practically a rite of passage for hackers. How about making a small FM transmitter?
Originally designed by the Japanese multimedia artist [Tetsuo Kogawa], this simple FM transmitter can be built with only 10 components and about an hour of your time. The method shown here is one of the easiest to build, and it’s called the Manhattan Style — the same method used when [Bill Meara] built his BITX radio. It’s unique in that instead of using traces it uses one copper PCB which is used for all ground connections, and then small islands of the same PCB glued on top to form nodes for the circuit to connect to. Besides being an extremely easy way to make a PCB without any fancy tools, it also makes you think about circuits in a different light. In fact, it gives “floating ground” a whole new meaning!
While its 10 component count is impressive, it can’t beat this 3 component FM transmitter we shared a year ago! Stick around after the break to see how to make your very own.
Continue reading “Super Simple FM Transmitter”
Headphone amplifiers make for simple, practical electronics projects. The Bass Bump Headphone Amp is no exception, since it’s made out of easy to source parts, and can be built on a proto-board.
We’ve seen many variants of the classic cMoy amplifier, including this pretty one. The Bass Bump differs by providing control over bass frequencies. It does this by putting a filter in front of the amplifier, with a potentiometer to select the mix of frequencies. This goes into a LM386 audio amplifier. At the output is a Zobel network to keep the impedance low at high frequencies. The amplifier can be powered from either a 9V rechargeable battery, or a USB port.
It’s a simple build, but definitely a good one to try on a rainy day. The write up explains how the analog circuitry works, and gives you full instructions on how to build it. After the break, check out a video overview of the project.
Continue reading “Bass Bump Headphone Amp”
The cool thing with crystal radios is that they are solely powered by the incoming radio waves. However, it usually means listening to your AM radio station with an earpiece and even then, depending on the antenna length, ground connection, and radio station, it can be quite hard to hear.
Even though it is cheating, [Steven] decided to make an amplifier for all the different crystal radios he had made over the years. His design, based on an LM386 amplifier was firstly tested on a breadboard and then permanently soldered onto a perfboard. To make the complete system easy to transport, he opted for a peanut butter jar where he embedded the speaker in the cap. The on/off switch and volume controls are mounted on the side, and easy alligator clips are used for the antenna connection.
The final result is not the one shown in the picture above as [Steven] painted the jar black, giving it a sweet look.
The team at Eschelle Inconnue wanted to “trace a sound cartography of Islam” in Marseilles, France, so they came up with a clever little GPS walking tour powered by an Arduino, MP3 playback module, and a surface transducer speaker.
The team used a Processing app to define geographic areas where each MP3 file would play. An Arduino on the build queries a GPS module and selects the audio file from an MP3 playback module. This isn’t uncommon, and a lot of large outdoor museums (think battlefields) have similar setups.
Determining which audio to play at what location is fairly easy, but that’s not what makes this build special. Instead of simply hooking up a pair of headphones to the build, the team decided to use a surface speaker that turns just about any solid material into a speaker. From the writeup, this is supposed to, “diffuse sounds by giving the illusion to collect them, to listen to the words of the walls, the whisperings through the materials” but we think it’s just a great way to have several people listen to the same audio file at the same time.
After [Luke] built a suitcase mini-ITX rig for LAN parties he was left with one problem: he didn’t have any speakers and he didn’t want to use headphones. Not wanting to do something boring like a USB-powered speaker setup, he built a PVC Boombox.
Built around 3 inch PVC pipe, the boombox houses an off the shelf 15 W amplifier, bluetooth receiver, and charge controller. [Luke] found a deal on a dozen 1400mAh lithium ion batteries and despite the standard, “if you don’t know what you’re doing, don’t use lithium” trope commonly given as advice, he forged ahead anyway. [Luke] picked up a power converter that charges the batteries and provides some protection. The batteries are charged though wall power with a transformer and a huge cap scrounged from an ATX power supply.
[Luke] is pretty pleased with his boombox. Not only does it put out some decent quality sound, the battery life should be tremendous. It’s not a ground-up build, but we think it’s a pretty nice project. [Luke] will be taking the ‘boomtube’ to the Detroit Maker Faire next month, so if you see him make sure to say hi.