We’ve always felt that sections of PVC pipe from the home improvement store are a criminally underutilized construction material, and it looks like [Troy Proffitt] feels the same way. Rather than trying to entirely 3D print the enclosure for his recently completed portable Bluetooth speaker, he combined printed parts with a piece of four inch pipe from the Home Depot.
While using PVC pipe naturally means your final hardware will have a distinctly cylindrical look, it does provide compelling advantages over trying to print the entire thing. For one, printing an enclosure this large would have taken hours or potentially even days. But by limiting the printed parts to accessories like the face plate, handle, and caps, [Troy] reduced that time considerably. Of course, even if you’re not in a rush, it’s worth mentioning that a PVC pipe will be far stronger than anything your desktop FDM printer is likely to squirt out.
[Troy] provides links for all the hardware he used, such as the speakers, tweeters, and the Bluetooth audio board itself. The system is powered by an 1800 mAh 3S RC-style battery pack that he says lasts for hours, though he also links to a wall adapter that can be used if you don’t mind being tethered. Unfortunately it doesn’t look like he has any internal shots of the build, but given the relatively short parts list, we imagine it’s all fairly straightforward inside.
While this is certainly a respectable looking build considering it started life in the plumbing aisle, we have to admit that we’ve seen some portable Bluetooth speakers with fully 3D printed enclosures in the past that looked absolutely phenomenal. The tradeoff seems pretty clear: reuse existing materials to save time, print them if you don’t mind reinventing the wheel occasionally.
Taking an old piece of gear and cramming it full of modern hardware is a very popular project. In fact, it’s one of the most common things we see here at Hackaday, especially in the Raspberry Pi era. The appeal is obvious: somebody has already done the hard work of designing and building an attractive enclosure, all you need to do is shoehorn your own gear into it. That being said, we know some of our beloved readers get upset when a vintage piece of gear gets sacrificed in the name of progress.
To start the process, [Freshanator] created a 3D model of the inside of the radio so all the components could be laid out virtually before anything was cut or fabricated. This included the design for the speaker box, which was ultimately 3D printed and then coated with a spray-on “liquid rubber” to seal it up. The upfront effort and time to design like this might be high, but it’s an excellent way to help ensure you don’t run into some roadblock halfway through the build.
Driving the speakers is a TPA3116-based amplifier board with integrated Bluetooth receiver, which has all of its buttons broken out to the front for easy access. [Freshanator] even went the extra mile and designed some labels for the front panel buttons to be made on a vinyl cutter. Unfortunately the cutter lacked the precision to make them small enough to actually go on the buttons, so they ended up getting placed above or next to them as space allowed.
The build was wrapped up with a fan installed at the peak of the front speaker grille to keep things cool. Oh, and there are lights. Because there’s always lights. In this case, some blue LEDs and strategically placed EL wire give the whole build an otherworldly glow.
With all due respect to the hackers and makers out there that provide us with all these awesome projects to salivate over, a good deal of them tend to prioritize functionality over aesthetics. Which isn’t a bad thing necessarily, and arguably better than the alternative. But for many people there’s a certain connotation around DIY, an impression that the final product is often a little rough around the edges. It’s usually cheaper, maybe even objectively better, but rarely more attractive.
Which makes builds like this absolutely beautiful 3D printed Bluetooth speaker by [Ahmsville] especially impressive. Not only did he engineer a fantastic sounding speaker that projects stereo sound no matter where you are in the room, he clearly gave a lot of thought into making the final product look as good as it sounds.
The 3D-printed enclosure provides separation for the four internal speakers and two passive radiators, as well as holding the electronics. A custom made 3S battery powers the Bluetooth module though an isolated step-down module, and the twin 18 W TDA2030 amplifiers feed their respective pair of drivers.
The device is surrounded by an impressively detailed 3D-printed mesh, which is then wrapped with some speaker grill fabric to give it a very professional look. In the video after the break, [Ahmsville] shows a time-lapse of building the speaker, as well as a demonstration of how it sounds on his desk.
This Bluetooth speaker is full of delightful surprises. The outer shell is an antique radio cabinet, but its practically empty interior is a combination of Dead Bug circuitry and modern BT receiver.
[PJ Allen] found the BT receiver on Groupon and decided to whip up amplifier and threshold detector circuits using only parts he already had in order to make this vintage-looking Bluetooth speaker. The cabinet is from a Silvertone Model 1955 circa 1936. Don’t worry, no antiques were harmed in the making of this hack, the cabinet was empty when he bought it.
The amplifiers, one per speaker, began life as a circuit from TI’s LM4871 datasheet. Some of the departures came about because he didn’t have the exact component values, even paralleling capacitors to get in the right range. The finished board is a delightful mix of “Dead Bug” and quasi-Manhattan style construction, “quasi” because he carved up the ground plane instead of laying pads on top of it.
Look at the front of the cabinet and you’ll see a rectangular display. Watch the video below and you’ll see that it throbs in time to the music. To do that he came up with a threshold detector circuit which started out based on a circuit from a Sharp/Optonica cassette tape deck, but to which he made improvements.
Cheap Bluetooth speakers come in all different kinds of shapes and colors, and they let you conveniently stream music, for example from your mobile phone. For [mcmchris], they had one significant shortcoming though: while most of them come with some auxiliary input port as alternative audio source, they usually lack an audio output port that would let him route the audio to his more enjoyable big-speaker sound setup. Lucky for him, it’s a problem that can be fixed with a wire cutter and soldering iron, and so he simply turned his cheap speaker into a Bluetooth audio receiver.
After opening the speaker, [mcmchris] discovered a regular F-6188 Bluetooth audio module built around the BK8000L chip, with the audio jack connected to the chip’s aux input pins. Taking a close look at the PCB, the solution seemed obvious: cut the connection to the chip’s aux input pins, and connect the audio jack parallel to the audio signal itself. After some trial and error, the output pins of the on-board op amplifier seemed to provide the best audio signal for his shiny new output jack. You can see more details about the speaker’s inner life and a demonstration in the video after the break — in Spanish.
If you’ve played Valve’s masterpiece Portal, there’s probably plenty of details that stick in your mind even a decade after its release. The song at the end, GLaDOS, “The cake is a lie”, and so on. Part of the reason people are still talking about Portal after all these years is because of the imaginative world building that went into it. One of these little nuggets of creativity has stuck with [Alexander Isakov] long enough that it became his personal mission to bring it into the real world. No, it wasn’t the iconic “portal gun” or even one of the oft-quoted robotic turrets. It’s that little clock that plays a jingle when you first start the game.
Alright, so perhaps it isn’t the part of the game that we would be obsessed with turning into a real-life object. But for whatever reason, [Alexander] simply had to have that radio. Of course, being the 21st century and all his version isn’t actually a radio, it’s a Bluetooth speaker. Though he did go through the trouble of adding a fake display showing the same frequency as the one in-game was tuned to.
The model he created of the Portal radio in Fusion 360 is very well done, and available on MyMiniFactory for anyone who might wish to create their own Aperture Science-themed home decor. Though fair warning, due to its size it does consume around 1 kg of plastic for all of the printed parts.
For the internal Bluetooth speaker, [Alexander] used a model which he got for free after eating three packages of potato chips. That sounds about the best possible way to source your components, and if anyone knows other ways we can eat snack food and have electronics sent to our door, please let us know. Even if you don’t have the same eat-for-gear promotion running in your neck of the woods, it looks like adapting the model to a different speaker shouldn’t be too difficult. There’s certainly enough space inside, at least.
The phrase “They don’t make them like they used to” is perhaps best exemplified by two types of products: cars and consumer electronics. Sure, the vehicles and gadgets we have now are so advanced that they may as well be classified as science-fiction when compared to their predecessors, but what about that style. Our modern hardware can rarely hold a candle to the kind of gear you used to be able to buy out of the “Sears, Roebuck and Company” catalog.
So when [Democracity] came into possession of a wickedly retro art deco speaker, it’s no surprise he saw it as a perfect opportunity to bring some of that old school style into the 21st century by rebuilding it with an Amazon Echo Dot at its core. The fact that the original device was a speaker and not a full radio made the conversion much easier, and will have everyone trolling yard sales for months trying to find a donor speaker to build their own.
To start the process, [Democracity] popped the panels off and ripped out what was left of the speaker’s paper cone and coil. In a stroke of luck, the opening where the driver used to go was nearly the perfect size to nestle in the Echo Dot. With a 3D printed cradle he found on Thingiverse and a liberal application of epoxy, the Dot could get snapped into the speaker like it was always meant to be there.
[Democracity] then picked up some absolutely gorgeous speaker cloth on eBay and hot glued it to the inside of the panels. What was presumably the volume knob was pulled out of the bottom and turned out to be a perfect place to run the Dot’s USB cable out of.
A lesser man would have called this project completed, but [Democracity] knows that no hack is truly complete without the addition of multicolored blinking LEDs. With the RGB LED strips installed inside, the light is diffused through the cloth panels and creates a pleasing subtle effect. You can almost imagine a couple of vacuum tubes glowing away inside there. Judging by the final product, it’s no surprise [Democracity] has a fair bit of experience dragging audio equipment kicking and screaming into the modern era.