Dimming The Living Room Lights Using Your TV Remote

November 20, 2012 by Mike Szczys 23 Comments

As part of a complete home theater setup [Andy] wanted to be able to control the lights from his couch. He started thinking about the best way to do this when he realized that his TV remote has buttons on it which he never uses. Those controls are meant for other components made by the same manufacturer as the TV. Since he doesn’t have that equipment on hand, he built his own IR receiver to switch the lights with those unused buttons.

He monitors and IR receiver using an AVR microcontroller. It is powered from mains via the guts from a wall wart included in the build. Also rolled into the project is a solid state relay capable of switching the mains feed to the light circuit. [Andy] mentions that going with a solid state part mean you don’t get that clicking associated with a mechanical relay. An electrical box extension was used to give him more room for mounting the IR receiver and housing his DIY circuit board.

Discrete 6502 Processor Sucked Into Linux By A BeagleBone

November 20, 2012 by Mike Szczys 5 Comments

Often when we see projects using embedded Linux we think of them as not being hardware hacks. But this is a horse of an entirely different color. [Matt Porter] is leveraging a little known feature to directly access a 6502 processor from inside a Linux environment. In other words, this hack lets you write code for a 6502 processor, then load and execute it all from the same Linux shell.

The project leverages the best parts of the BeagleBone, which is an ARM development board running embedded Linux. It’s got a lot of GPIO pins that are easy to get via the boards pin sockets. And the design of the processor makes it fast enough to work well as a host for the 6502 chip. Which brings us back to how this is done. The Linux kernel has support for Remote Processors and that’s the route [Matt] traveled. With everything wired up and a fair amount of kernel tweaking he’s able to map the chip to the /dev/bvuart directory. If you want all the details the best resource is this set of slides (PDF) from his talk at Embedded Linux Conference – Europe.

This is one way to get out of all that hardware work [Quinn Dunki] has been doing to build her own computer around a 6502 chip.

[Thanks Andrew via Dangerous Prototypes]

Outlet Charging Station Retrofitted With The Guts Of A WiFi Router

November 20, 2012 by Mike Szczys 1 Comment

While wandering around the aisles of his local electronics store this Westinghouse USB charging station caught [James’] eye. He sized it up and realized it would make the perfect enclosure for a small WiFi router. And so began his project to turn a TP-Link TL-WR703N into a DIY Pwn Plug.

The basic idea is to include hidden capabilities in an otherwise normal-looking device. For instance, take a look at this ridiculously overpriced power strip that also happens to spy on your activities. It doesn’t sound like [James] has any black hat activities planned, but just wanted an interesting application for the router.

He removed the original circuit board from the charging station to make room for his own internals. He inserted a cellphone charger to power the router, then desoldered the USB ports and RJ-45 connector for the circuit board to be positioned in the openings of the case. He even included a headphone jack that breaks out the serial port. There’s a lot of new stuff packed into there, but all of the original features of the charging station remain intact.

Pick And Place That Can’t Pick Or Place… But It Looks Very Promising

November 20, 2012 by Mike Szczys 10 Comments

This sexy piece of CNC can really fly. It’s a pick and place machine which [Danh Trinh] has been working on. The thing is, so far it lacks the ability to move components at all. But the good news is the rest of the system seems to be there.

He posted a demo video of his progress so far which you can see embedded after the break. He starts of by showing off his computer vision software which he wrote in C#. The demonstration includes the view from the gantry-mounted camera, as well as the computer filtering which seems to accurately locate the solder pads and silk screen on the PCB. The second half of the video looks at the hardware seen above. It’s just executing some static code but the whine of those stepper motors is music to our ears. [Danh] reports that the movements of the needle that will eventually serve as the tip of the vacuum tweezer seem to be very accurate.

These home-built pick and place projects are quite a challenge, but we’ve seen a lot of really awesome work on them lately.

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More Continuous Wave Radar Fun

November 20, 2012 by Mike Szczys 5 Comments

[Gregory Charvat] continues to have a great time testing out radar systems. He and a friend have pointed the radar out the garage door and are using it to see who can reach a high running velocity.

The last time we looked in on [Greg’s] work he had acquired an old police radar unit and wired it up to use with a laptop. The hardware he’s working with now is a lot more bulky and we don’t think it will be hitting the road with him anytime soon (although it is on wheels). The video after the break starts off which an overview of the test system which is mounted in a waist-high rack. He illustrates how Labview is monitoring the radar inputs and then moves on to show off the hardware which is actually harvesting the data. The box is quite versatile, able to run five different systems and includes a slew of different connector types.

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Cutting Styrofoam With A CNC Machine And Turning It Into Aluminum

November 20, 2012 by Brian Benchoff 17 Comments

One of the most popular ways of turning an object trapped inside the world of a computer into a real, metal object is the art of lost wax, or lost foam casting. In this process, a full-scale model of the object to be made in metal is crafted in either foam or wax, placed in a pile of sand, and burned away by molten metal.

[ptflea] over at the Bamberg, Germany hackerspace Backspace came up with a very clever build that automatically cuts foam into the desired shape, ready to be taken out to the backyard foundry. The build is based around an old flatbed scanner and a hot wire cutter. The old scanner conveniently had an equal number of steps per axis, so attaching an Adafruit motor shield and replacing the old control electronics was just an issue of finding the correct resistors.

Software control is provided by a Processing app [ptflea] whipped up and is able to carefully cut very delicate shapes that even the steadiest hand would have trouble with.

Making stuff out of styrofoam is cool and all, but the real goal for this project was setting things on fire and melting old heatsinks. The styrofoam molds were placed in a bucket full of sand, and the furnace – a few ytong bricks, a crucible, and a propane burner – started to melt some aluminum. The molten aluminum was poured onto the mold and after cooling, the makers of Backspace had a few very cool aluminum trinkets.

A nice build that is able to produce some very nice metal objects. We suspect, though, that a higher-density foam (something along the lines of blue or green insulation sheets, if they have those in Germany) could produce an even higher level of detail if you’d like to build your own.

Videos after the break.

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Bathroom Fan That Switches Itself On When It Gets Steamy Or Smelly

November 19, 2012 by Mike Szczys 31 Comments

At first we thought that [Brandon Dunson] was writing in to tell us he’s too lazy to fix his bathroom fan. What he really meant is that simply replacing the unit isn’t nearly enough fun. Instead, he developed his own bathroom fan trigger based on stinky or humid air conditions. He didn’t publish a post about the project but we’ve got his entire gallery of build images after the break.

The initial inspiration for the project came from a twitter-connected fart sensing office chair. Hiding behind the character display you can see the MQ-4 methane gas sensor which he picked up for the project. But since there’s also a shower in the bathroom he included a humidity sensor with the project. Both are monitored by an ATmega328 which averages 10 readings from each sensor before comparing the data with a set threshold. If the sensors read above this level a relay turns on the bathroom fan.

Don’t be confused by the small DC fans seen above; [Brandon] is still using a proper exhaust fan. These are just used to help circulate the air around the sensors so that low-hanging smells will still trigger the system. This has got to be the perfect thing for a heavily used restroom.

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