Heated Build Chambers Don’t Have To Be That Complex

March 19, 2014 by James Hobson 46 Comments

800px-HBC_open_door_view

Looking to improve the quality of your 3D prints? Worried about peeling, warping, and de-laminating layers? All you need is to do is make a heated build chamber!

The heated build chamber is one of the patents that the big 3D printer company owns (we won’t point any fingers), and that’s why you don’t see it as a feature on any of the “consumer” grade 3D printers. But that won’t stop people from making their own!

[Repkid] just finished a wiki page on this topic, and it’s a great way to build a heated chamber — if you have the space for it! He’s built a large wooden enclosure for his RepRap out of MDF sheets. Double-ply cardboard is used as thin insulation, although we imagine if you’re building something this large you might as well use some commercial insulation.

The chamber is heated by a blow dryer which is mounted off the back of the box, and the heat is controlled by changing the speed setting of the dryer. A laser cut vent allows for further adjustment. If you want to get really fancy, it would be very easy to install a thermostat PID controller that could regulate the temperature more accurately. To prevent overheating the electronics, all the control boards are also outside of the box.

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Meet Lynx, A (costly) Offline Password Keeper

March 19, 2014 by Mathieu Stephan 28 Comments

Maybe because he didn’t want to wait for the Mooltipass to be produced, [davidhend] built himself his own offline password keeper, named Lynx.

It is based around an Arduino Pro 328, a 2.8″ TFT touch screen, an RFID card reader, an FTDI basic breakout and finally a li-ion battery. Lynx is therefore self-powered and uses an RFID card to later read the XOR-encrypted passwords located in a SD card. A USB serial connection is used to send the passwords to the computer, which also charges the battery. The current BoM cost is around $220 but we’re quite sure it can be made for much cheaper when not using pre-made boards. Looking at the official GitHub repository tells us that the XOR key is stored inside the microcontroller and that Lynx checks the RFID card code to allow encryption/decryption.

On a side note, we recently published a FAQ on the official Mooltipass GitHub. You’re welcome to let us know what questions we may have forgotten.

Multimeters Without A Country: Fluke’s Broad Trademark Bans Yellow Multimeter Imports

March 19, 2014 by Mike Szczys 249 Comments

Check out this SparkFun Digital Multimeter. Does it make your blood boil to see them ripping off Fluke by using the color yellow? From SparkFun’s side of the story that’s exactly what’s happened here. They have a shipment of 2000 of these things stuck in customs. The trademark being infringed upon can be found in their article. Fluke owns the trademark on multimeters with a dark face and yellow border. Great. This seems like a wonderful idea, right up there with Apple owning tablets that are shaped like a piece of paper.

Okay, so if you’re not crying big fat tears for Fluke being taken advantage of in this way let’s talk about more immediate issues than fixing trademark, patent, copyright, and all of the other screw-the-little-guy type of laws (not that SparkFun is necessarily the little guy but you know what we mean). The DMMs sitting in a warehouse are costing SparkFun $150 per day. We believe they have no option of choosing a warehouse with a lower cost as we must be talking a pallet or two, right? The only two options they do have are shipping them back to China where they were manufactured, or having them destroyed. The former will cost more in re-import tariffs than the cost of the product, and the latter comes with a $150/hour disposal fee and no metric on which to judge how long it would actually take. We hate seeing this kind of waste, but sure enough 2000 DMMs are headed for the shredder in a couple of days.

We know you already have your flaming sword in hand, but simmer down for just a second. Fluke makes great products, ask anyone. And companies the world over defend their trademarks. Hopefully there will soon be a positive response from Fluke on this one. If you would like to politely encourage them to do the right thing we found Fluke’s Facebook page URL in the SparkFun comments thread. Both are worth browsing.

[Thanks Chris via Reddit]

Ask Hackaday: Auto Bed Leveling And High Temperature Force Sensitive Resistors

March 19, 2014 by Brian Benchoff 39 Comments

FSR

[Johann] over on the RepRap wiki has an ingenious solution for making sure a borosilicate glass bed is completely level before printing anything on his Kossel printer: take three force sensitive resistors, put them under the build platform, and wire them in parallel, and connect them to a thermistor input on an electronics board. The calibration is simply a bit of code in the Marlin firmware that touches the nozzle to the bed until the thermistor input maxes out. When it does, the firmware knows the print head has zeroed out and can calculate the precise position and tilt of the bed.

Great, huh? A solution to bed leveling that doesn’t require a Z-probe, uses minimal (and cheap) hardware, and can be retrofitted into just about any existing printer. There’s a problem, though: these force sensitive resistors are only good to 70° C, making the whole setup unusable for anything with a heated bed. Your challenge: figure out a way to use this trick with a heated bed.

The force sensitive resistors used – here’s a link provided by [Johann] – have a maximum operating temperature of 70° C, while the bed temperature when printing with ABS is around 130° C. The FSRs are sensitive to temperature, as well, making this a very interesting problem.

Anyone with any ideas is welcome to comment here, on the RepRap forums, the IRC, or anywhere else. One idea includes putting an FSR in the x carriage, but we’re thinking some sort of specialized heat sink underneath the bed and on top of the FSRs would be a better solution.

Video of the auto bed leveling trick in action below.

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Massive LED Display Makes Use Of Reused Soda Bottles

March 19, 2014 by James Hobson 15 Comments

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What better way to make a giant LED display than out of old empties and bottle crates? This is the Mate Light (pronounced Mah-Tay).

We were first introduced to the ever popular Club-Mate soda at one of the first hackerspaces we visited during our Hackerspacing in Europe Tour. It’s a soft drink produced in Germany, which seems to be the exclusive non-alcoholic drink of choice for almost all hackerspaces in Western Europe. The spaces in the Netherlands and Belgium would even make road trips to Germany just to load up a van with the drink to bring back home. Personally we didn’t really understand what was so special about it, but maybe we just didn’t drink enough!

Anyway, this impressive display makes use of 640 empties arranged in 4 rows of 8 crates for a decent 16 x 40 resolution. Each bottle is wrapped in aluminum foil and contains one RGB LED with a WS2801 driver. Each row of crates is connected to a TI Stellaris Launchpad, which has four hardware SPI interfaces — conveniently the number of rows of crates used! From there, an ancient ThinkPad T22 laptop runs the control program over USB to the microcontroller board. Their first software implementation used a Python script which was painfully slow — they’re now putting the finishing touches on using a C script instead.

Stick around to see the display in all of its awesomeness.

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Etching Designs Into Denim With A Laser Cutter

March 19, 2014 by Nick Conn 49 Comments

JeansEtchLaser

Finding new uses for your tools and equipment can be very exciting. [Foamy] wrote in to tell us about a blog post by [qbotics] that demonstrates etching designs into denim with a laser cutter. What a cool unexpected use for a laser cutter!

According to the Epilog laser cutter’s website, “we have engraved everything from denim to acrylic with fantastic results”. This inspired the author of “Science with denim” to try engraving jeans. After some experimentation, [qbotics] found that setting the 75W laser cutter to 15% power at 100% speed worked best. The results are quite impressive; the engraved pattern looks like naturally faded jeans. Amazing.

In the past, we have seen lasers engrave everything from calculators to wood. We would be curious to see if some of the DIY laser cutters could engrave denim as well. Give it a try and tell us about it!

Mug Music Is Good To The Last Drop

March 19, 2014 by Kristina Panos 6 Comments

[Bonnie] is majoring in CS at Princeton and minoring in Awesome. She is taking an electronic music class and had to produce a digital instrument for her midterm project. She and her friend [Harvest] came up with Mug Music, which turns a ceramic mug of water into an instrument.

The circuit is very easy to replicate with an Arduino, a coil, and a few resistors and capacitors. [Bonnie] wanted to experiment with Disney Research Lab’s Touché method of touch detection, and Mug Music is based on this Touché for Arduino Instructable. The inputs are turned into MIDI notes with ChucK, a real-time sound synthesis language developed at Princeton.

As you may have guessed and will see in the demonstration video after the jump, you aren’t limited to touching the water. The entire mug will produce sounds as well. [Bonnie] says you can trigger a thunderclap if you touch the water and a grounded surface simultaneously.

This would be a great project to explore with kids, especially as a music therapy vehicle for kids on the autism spectrum. It isn’t as physical as these portable musical stairs, but it may draw less attention from lawyers.

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