Circuit Printer Doubles As A Pick And Place

August 14, 2014 by Eric Evenchick 18 Comments

Prototyping circuits is still a pain. The typical process is to order your PCBs, await their arrival, hand assemble a board, and start testing. It’s time consuming, and typically takes at least a week to go from design to prototype.

The folks at BotFactory are working on fixing that with the Squink (Kickstarter warning). This device not only prints PCBs, but also functions as a pick and place. Rather than using solder, the device uses conductive glue to affix components to the substrate.

This process also allows for a wide range of substrates. Traditional FR4 works, but glass and flexible substrates can work too. They’re also working on using an insulating ink for multilayer boards.

While there are PCB printers out there, and the home etching process always works, building the board is only half the battle. Hand assembly using smaller components is slow, and is prone to mistakes. If this device is sufficiently accurate, it could let us easily prototype complex packages such as BGAs, which are usually a pain.

Of course it has its limitations. The minimum trace width is 10 mils, which is a bit large. Also at $2600, this is an expensive device to buy sight unseen. While it is a Kickstarter, it’d be nice to see an all in one device that can prototype circuits quickly and cheaply.

Bubble Displays Are Increasing In Resolution

August 14, 2014 by Rich Bremer 14 Comments

PipeDreams 3 bubble display

[Bruce] has created a pretty cool bubble display that is capable of showing recognizable photographs of people. This entire art installation is no slouch at 3-stories tall! This one resides at the Ontario Science Centre in Toronto, Canada. If you are unfamiliar with bubble displays, they consist of several clear vertical tubes filled with a liquid. A pneumatic solenoid valve mounted at the bottom of each tube allows a controlled amount of air to enter the tube at a very specific time. Since the air weighs less than the liquid, the air bubble travels up the tube of liquid. Interesting patterns can be made if these bubbles are timed correctly. This setup uses a Linux-based computer with custom control software to manipulate the valves.

[Bruce] didn’t start off making super-complex bubble displays. This is actually his 3rd go-around and with 96 individual tubes and capable of displaying raster images, it is the most complicated so far. His first creation consisted of 16 tubes, each larger in diameter than the most recent creation. With the larger diameter and less number of tubes came less resolution and the ability to only display simple shapes. Version 2 had twice as many tubes, 32 this time. In addition to doubling the tube quantity [Bruce] also colored the fluid in the tubes, not all the same color but all the colors of the rainbow, from red to violet. Still, this version could not show raster images. It appears to us that the third time’s the charm! Video after the break….

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THP Entry: A 433MHz Packet Cloner

August 14, 2014 by Brian Benchoff 14 Comments

ooklone The first generation of The Internet Of Things™ and Home Automation devices are out in the wild, and if there’s one question we can ask it’s, “why hasn’t anyone built a simple cracking device for them”. Never fear, because [texane] has your back with his cheap 433MHz OOK frame cloner.

A surprising number of the IoT and Home Automation devices on the market today use 433MHz radios, and for simplicity’s sake, most of them use OOK encoding. [Texane]’s entry for THP is a simple device with two buttons: one to record OOK frames, and a second to play them back.

Yes, this project can be replicated with fancy software defined radios, but [Texane]’s OOKlone costs an order of magnitude less than the (actually very awesome) HackRF SDR. He says he can build it for less than $20, and with further refinements to the project it could serve as a record and play swiss army knife for anything around 433MHz. Video demo of the device in action below.

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World’s Most Expensive Industrial Pipe Cover

August 14, 2014 by James Hobson 38 Comments

Crystal LED Structure
It’s not hard to get HaD’s attention when you cram 1000’s of RGB LEDs into a single project. In fact, this funky crystal pipe has over 9000 of them!

The rather unique project was privately commissioned to cover up an exposed pipe in a new building. It seems like a bit of overkill to us, but the engineers at Asylum were more than excited to deliver. The pipe covering features 2,912 control modules for the RGB LEDs and are controlled by a dedicated Linux PC built into the installment. A website was created to allow the client to control the lights from any computer or mobile device.

Each crystal shard was individually glued to the surface (there’s around 3000 of them!) using UV hardening glue. It was a painstakingly slow process, but well worth the result as it looks like it’s out of Superman’s Fortress of Solitude!
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[Chris Anderson] Joins The Hackaday Prize As An Orbital Judge

August 14, 2014 by Mike Szczys 12 Comments

[Chris Anderson] has had many labels in his lifetime: Punk rocker. Technology editor. Best selling author. UAV enthusiast. CEO. He now will also be able to add “Space Enabler” to that list as he joins The Hackaday Prize as an “Orbital Judge”. He will be on the panel choosing the Grand Prize winner (space-goer) from the list of five finalists. He joins the cast of “Launch Judges” who will be narrowing from 50 semifinalists down to 5.

Chances are that you already know [Chris] in one way or another. His book Free: The Future of a Radical New Price was an early analysis of how free and freemium models are changing the way that businesses connect with customers. On the hardware side of things he is the author of The Long Tail and Makers, both of which discuss the specialty hardware market that we so often explore around here. He has been an editor for Nature, Science, and The Economist. He served as the Editor in Chief of Wired for nearly 10 years, and most recently he started DIYdrones, the 50K+ member community that works on open source software and hardware for UAVs and RC controlled flyers. This spawned a company called 3DRobotics, of which he is the co-founder and CEO. 3DR continues to push the frontier of Open Source Hardware for hobbyists and professional drone users.

If you’ve been on the fence until now, this should convince you to take an afternoon to enter your project idea. You have until August 20th to document your concept of an Open, Connected device. Entry is easy and requires only that you outline your idea with a 2-minute video, proposed system diagram, and four project logs which may discuss different aspects of your plan. If you make the first cut of 50 in August, you’ll already be a winner of at the least a $1000 grab-bag of electronics. You’ll also be well on your way having [Chris] study your work as you advance to a functional prototype in November.

Want a step-by-step view of putting together an entry in under 4 minutes?

Scribble: Wait, Kickstarter Is Vetting Projects Now?

August 14, 2014 by Brian Benchoff 102 Comments

Pen First rule of reading anything: if a headline is an interrogative, the answer is a resounding ‘no’. This might be the one exception to that rule.

This Kickstarter is actually fairly interesting. Not because it’s an obvious scam, mind you, as there’s very, very little to actually call a scam. It’s noteworthy because it was on track to be a highly successful campaign but it was shut down by the creators just days after its launch.

Before getting to the unsavoriness of this Kickstarter campaign, a little bit of history is in order. Several years ago and before crowd funding was a thing, a designer came up with a rather clever if completely improbable idea: a color picking pen. Simply hold the end of a pen up to an object, press a button, and using technology and/or magic the pen now writes in that color. There are obvious shortcomings in the design like using red, green, and blue ink cartridges for color mixing – a classic case of confusing additive and subtractive color models. Still, this is just a design concept and over the years the idea of a color sensing pen that mixes ink has bounced around the Internet. With enough people willing to throw money at their screens in the hopes of actually getting a product as interesting as this, you just know it’s going to be on Kickstarter sooner or later.

Enter the Scribble Pen. Yes, it’s the same idea as the 5+ year-old color picking pen, with a few of the technical challenges already addressed. They’re using a CMYK (plus White) color model that can theoretically reproduce just about any color, and do so on any color paper. How are they doing this? I have no idea, but the whole campaign is super, super sketchy.

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DEFCON 22: The Badge Designers

August 14, 2014 by Mike Szczys 16 Comments

If you go to DEFCON next year (and you should), prepare for extreme sleep deprivation. If you’re not sleep deprived you’re doing it wrong. This was the state in which we ran into [LosT] and [J0nnyM@c], the brains behind the DEFCON 22 badge and all of the twisted tricks that torture people trying to solve the badge throughout the weekend. They were popular guys but wait around until late into the night and the throngs of hint-seekers subside just a bit.

Plans, within plans, within plans are included in the “crypto” which [LosT] talks about in the interview above. We were wondering how hard it is to produce a badge that is not only electrically perfect, but follows the planned challenge to a ‘T’. This includes things like holding off soldering mask from some pads, and different ones on a different version of the badge. Turns out that you just do as well as you can and then alter the puzzle to match the hardware.

Speaking of hardware. A late snafu in the production threw the two into a frenzy of redesign. Unable to use the planned chip architecture, [J0nnyM@c] stepped up to transition the badges over to Propeller P8X32a chips, leveraging a relationship with Parallax to ensure they hardware could be manufactured in time for the conference.

If you haven’t put it together yet, this is that same chip that Parallax just made Open Source. The announcement was timed to coincide with DEFCON.