Day: November 13, 2018

Mechanisms: Lead Screws And Ball Screws

November 13, 2018 by 52 Comments

Translating rotary motion to linear motion is a basic part of mechatronic design. Take a look at the nearest 3D-printer or CNC router — at least the Cartesian variety — and you’ll see some mechanism that converts the rotation of the the motor shafts into the smooth linear motion needed for each axis.

Hobby-grade machines are as likely as not to use pulleys and timing belts to achieve this translation, and that generally meets the needs of the machine. But in some machines, the stretchiness of a belt won’t cut it, and the designer may turn to some variety of screw drive to do the job.

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Alice Evans: Brucellosis, Or Why We Pasteurize Milk

November 13, 2018 by 51 Comments

It’s easy to forget how much illness and death was caused by our food and drink just one hundred years ago. Our modern food systems, backed by sound research and decent regulation, have elevated food safety to the point where outbreaks of illness are big news. If you get sick from a burger, or a nice tall glass of milk, it’s no longer a mystery what happened. Instead we ask why, and “who screwed up?”

In the early 20th century though, many food-borne illnesses were still a mystery, and microbiology was a scientific endeavor that was just getting started. Alice Catherine Evans was an unlikely figure to make a dent in this world at the time, but through her research at the United States Department of Agriculture’s (USDA), and later at the Hygienic Laboratory (now the National Institute of Health) she had a huge impact on the field of bacteriology, the dairy industry, and consumer safety. Continue reading “Alice Evans: Brucellosis, Or Why We Pasteurize Milk” →

Unique Flat-Screen Display Put To Use In CRT Game Boy

November 13, 2018 by 30 Comments

The cathode-ray tube ruled the display world from the earliest days of TV until only comparatively recently, when flat-screen technology began to take over. CRTs just kept getting bigger over that time until they reached a limit beyond which the tubes got just too bulky to be practical.

But there was action at the low end of the CRT market, too. Tiny CRTs popped up in all sorts of products, from camcorders to the famous Sony Watchman. One nifty CRT from this group, a flat(tish) tube from a video intercom system, ended up in [bitluni]’s lab, where he’s in the process of turning it into a retro Game Boy clone with a CRT display. The display, which once showed the video from a door-mounted camera, was a gift from a viewer. Date codes on the display show it’s a surprisingly recent device; were monochrome TFT displays that hard to come by in 2007? Regardless, it’s a neat design, with the electron gun shooting upward toward a curved phosphor screen. With a little Google-assisted reverse engineering, [Bitluni] was able to track done the video connections needed to use his retro game console, which uses an ESP32 that outputs composite video. He harvested the intercom speaker for game audio, added a temporary Nintendo gamepad, and soon he was playing Tetris in glorious monochrome on the flat screen.

The video below is only the first in a series where the prototype will be stuffed into one nice tidy package. It certainly still needs some tweaking, but it’s off to a great start. We can’t wait to see the finished product.

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Low-energy ESP8266-based Board Sleeps Like A Log Until Triggered

November 13, 2018 by 32 Comments

Given the popularity of hacking and repurposing Amazon Dash buttons, there appears to be a real need amongst tinkerers for a simple “do something interesting on the internet when a button is pressed” device. If you have this need but don’t feel like fighting to bend a Dash device to your will, take a look at [Kevin Darrah]’s trigBoard instead.

The trigBoard is a battery-powered, ESP8266-based board that includes some clever circuitry to help it barely sip power (less than one microamp!) while waiting to be triggered by a digital input. This input could be a magnetic reed switch, push button, or similar, and you can configure the board for either normally open or normally closed switches.

The clever hardware bits that allow for such low power consumption are explained in [Kevin]’s YouTube video, which we’ve also embedded after the break. To summarize: the EPS8266 spends most of it’s time completely unpowered. A Texas Instruments TPL5111 power timer chip burns 35 nanoamps and wakes the ESP8266 up every hour to check on the battery. This chip also has a manual wake pin, and it’s this pin – along with more power-saving circuitry – that’s used to trigger actions based on the external input.

Apparently the microcontroller can somehow distinguish between being woken up for a battery check versus a button press, so you needn’t worry about accidentally sending yourself an alert every hour. The default firmware is set up to use Pushbullet to send notifications, but of course you could do anything an EPS8266 is capable of. The code is available on the project’s wiki page.

The board also includes a standard micro-JST connector for a LiPo battery, and can charge said battery through a micro-USB port. The trigBoard’s full schematic is on the wiki, and pre-built devices are available on Tindie.

[Kevin]’s hardware walkthrough video is embedded after the break.

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