Better 3D Scans Through A Slowed Down Turntable

August 31, 2021 by Tom Nardi 6 Comments

3D scanners aren’t cheap, and the last thing you want to see after purchasing one is bad data. But that’s what [Dave Does] and others were getting from their Revopoint POP scanners until some communal brainstorming uncovered the reason: the motorized turntable that came with the Kickstarter edition of the product was spinning too fast for the software to accurately keep track of the object. So he decided to replace the stepper motor controller in his turntable and document the process for anyone else who’s scanner might be struggling.

In the video below, [Dave] pops open the plastic case of the turntable and reveals a pretty sparse interior. There’s an incredible amount of empty space inside, and even some mounting studs to screw down new components, should you want to get into some hardcore upgrades. But for his purposes, a generic stepper motor controller that featured a potentiometer to adjust the speed was enough. He found a suitable board online for around $5 USD, and got to designing a 3D printed bracket that mates up to the existing screw holes on the turntable.

But it’s not exactly a drop-in replacement. For one thing, you’ve got to pop a hole in the side of the enclosure for the potentiometer knob to stick out of. You’ve also got to solder wires coming from the original DC jack and power switch to the new board to get it hooked up, but at least the motor plugs right in. In the video below, you can see [Dave] demonstrate the impressively deep throttle capability of the new driver.

If you’d rather build than buy, we’ve covered some impressive DIY turntables in the past that could fit the bill nicely, from automatic models that handle camera control to fully 3D printed versions that you’ve got to crank yourself.

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Linux Fu: User Space File Systems — Now For Windows, Too!

August 31, 2021 by Al Williams 15 Comments

One of the nice things about the Unix philosophy that Linux inherited is that the filesystem is very modular. That’s good, too, because a typical system might want a choice of filesystems like ext4, reiserfs, btrfs, and even network systems like nfs. Besides that, there are fake file systems like /sys and /dev that help Linux make everything look like a file. The downside is that building a filesystem required changing the kernel or, at least, writing a loadable module. That’s not as hard as it sounds, but it is a little more difficult than writing a normal program. Then came FUSE — file system in user space. This is a single file system module that allows you to create new file systems by writing ordinary code.

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MC68k SBC with a monitor, keyboard and mouse

Motorola 68000 SBC Runs Again With A Raspberry Pi On Top

August 31, 2021 by Robin Kearey 30 Comments

Single-board computers have been around a long time: today you might be using a Raspberry Pi, an Arduino, or an ESP32, but three decades ago you might find yourself programming a KIM-1, an Intel SDK-85, or a Motorola 68000 Educational Computer Board. These kind of boards were usually made by processor manufacturers to show off their latest chips and to train engineers who might use these chips in their designs.

[Adam Podstawczyński] found himself trying to operate one of these Motorola ECBs from 1981. This board contains a 68000 CPU (as used in several Macintoshes and Amigas), 32 kB of RAM, and a ROM program called TUTOR. Lacking any keyboard or monitor connections, the only way to communicate with this system is a pair of serial ports. [Adam] decided to make the board more accessible by adding a Raspberry Pi extended with an RS232 Hat. This add-on board comes with two serial ports supporting the +/- 12 V signal levels used in older equipment.

It took several hours of experimenting, debugging, and reading the extensive ECB documentation to set up a reliable connection; as it turns out, the serial ports can operate in different modes depending on the state of the handshake lines. When the Pi’s serial ports were finally set up in the right mode, the old computer started to respond to commands entered in the terminal window. The audio interface, meant for recording programs on tape, proved more difficult to operate reliably, possibly due to deteriorating capacitors. This was not a great issue, because the ECB’s second serial port could also be used to save and load programs directly into its memory.

With the serial connections working, [Adam] then turned to the aesthetics of his setup and decided to make a simple case out of laser-cut acrylic and metal spacers. Custom ribbon cables for the serial ports and an ATX break-out board for power connections completed the project, and the 40-year-old educational computer is now ready to educate its new owner on all the finer points of 68000 programming. In the video (embedded after the break) he shows the whole process of getting the ECB up and running.

[Adam] made a similarly clever setup with a Commodore 64 and an Arduino earlier. [Jeff Tranter] recreated a similar 68000 development board from scratch. And a few years ago we even featured our own custom-built 68k computer.

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Small Footprint Scara Laser Engraver Has Massive Build Area

August 31, 2021 by Danie Conradie 22 Comments

One of the limitations of the conventional Cartesian CNC platforms is that the working area will usually be smaller than its footprint. SCARA arms are one of the options to get around this, as demonstrated by [How To Mechatronics], with his SCARA laser engraver.

This robot arm is modified from the original build we featured a while back, which had a gripper mounted. It uses mainly standard 3D printer components with 3D printed frame parts. The arms lengths are sized to fold over the base and take up little table horizontal space when not in use. It can work in a large semi-circular area around itself, and if a proper locating and homing method is implemented, it can be moved around and engrave a large area section by section.

One of the challenges of SCARA arms is rigidity. As the cantilevered arm extends, it tends to lean over under its weight. In [How To Mechatronics]’s case, it showed up as skewed engravings, which he managed to mitigate to some degree in the Marlin firmware.

Another possible solution is to reduce the weight of the arms by moving the motors to the base, as was done with the Pybot or dual-arm SCARA printers like the RepRap Morgan.

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