Hacklet 100 – The 2016 Hackaday Prize

Welcome to the 100th Hacklet! This has been a huge week for Hackaday, as we launched The 2016 Hackaday Prize. We’ve invited you to change the world. Hackers, makers, and engineers have already answered the call, with nearly 200 entered projects! What better way to celebrate our 100th Hacklet than taking a look at a few of these early entrants?

rarmWe start with [Patrick Joyce] and Raimi’s Arm – Bionic Arm for Kids. Raimi was born with an arm which ends just below the elbow. She’s still a kid – and growing, which means she will quickly grow out of any prosthetic. This has placed bionic arms out of her reach. [Patrick] saw a plea from Raimi’s father for help. 3D printed arms for the disabled are a thing, but [Patrick] couldn’t find one which fit the bill for Raimi. So he’s set out to design one himself. This will be an open source project which anyone with the proper tools can replicate. [Patrick] has already created several test rigs, and is well on the way to building an arm for Raimi and others!

latheNext up is [castvee8] who has entered the 2016 Hackaday Prize with Building Simplified Machinery. Over the years, [Castvee8] has built a few 3D printers and CNC machines. These projects always start with buying the same parts over and over: ground rods, linear bearings, stepper motors, drivers, etc. [Castvee8] is trying to build 3D printed machines which use as few of these vitamins as possible, yet are still strong enough to work in wood, plastic, wax, foam, and other light maker-friendly materials. So far the simple, modular components and electronics have led to a mini mill, mini lathe, and a drill press for things like printed circuit boards. Keeping things low-cost will make these tools accessible to everyone.

turpump[Keegan Reilly] entered Everyman’s turbomolecular pump. Vacuum pumps are great, but everyone knows the real fun starts around 10^-7 Torr. Pulling things down this low requires a specialized pump. Two common designs are oil diffusion pumps and Turbomolecular pumps. Oil diffusion is cheap, but not everyone wants a hot vat of oil bubbling away in their vacuum chamber. Turbomolecular pumps are much cleaner, but very expensive. [Keegan] is attempting to design a low-cost version of a turbomolecular pump. He’s trying to use Tesla’s bladeless turbine design rather than the traditional bladed turbines used in commercial pumps. So far tests using a Dremel tool and paper discs have been promising – nothing has exploded yet!

commongroundFinally, we have [Samuel Bowman] with Seamless IoT Protocol Translation: Common Ground. Love it or hate it, the Internet of Things is going to be here for a while. Every device seems to speak a different language though . Z-wave, Zigbee, LoRa, WiFi, and a host of other protocols, all on different frequencies. Some are frequency hopping, some use mesh networks. [Samuel] is trying to design one device to translate between any of the emerging standards. Common Ground started as a science fair project connecting MQTT to Phillips Hue devices. Once [Samuel] achieved that goal, he realized how much potential there is in a universal translator box. We’re hoping [Samuel] achieves his goals quickly – it seems like new IoT standards are being introduced every day.

New projects are entering the 2016 Hackaday Prize every hour! You can see the full list right here. That’s it for the 100th Hacklet. As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Hacklet 99 – Soldering Tools

If there is one tool every hardware hacker needs, it’s a good soldering setup. Soldering irons, heat guns, reflow ovens and the like make up the tools of the trade for building electronic circuits. Spend enough time working with a tool, and you’ll find a way to improve it. It’s no surprise that hackers, makers, and engineers have been hacking their soldering tools for decades. This week’s Hacklet features some of the best soldering tool projects on Hackaday.io!

hakkoWe start with  [Kuro] a Hakko 907 based Soldering Station. Hakko 907 and 936 soldering station clones from the Far East are available all over the internet. While the heaters work, none of them have very good temperature controllers. [Kuro] turned a problem into a project by building his own soldering station. These irons are rated for 24 V. 24 volt power supplies are not very common, but it’s easy to find old 19 volt supplies from discarded laptops. [Kuro] found that the lower voltage works just fine. An Arduino nano controls the show, with user output displayed on a 2 line LCD. The finished controller works better than the original, and probably would give a real Hakko model a run for its money.

reflowNext up is [Sukasa] with Reflow Oven. When MakerSpace Nanaimo needed a reflow oven, [Sukasa] jumped in with this design. The idea was to create an oven that looked unmodified – just think of it as the toaster oven of the future, or the reflow oven of today. A Netduino plus 2 is the main controller. User information is displayed on a color TFT LCD. This oven is even internet connected, with an internally hosted web page and JSON data feed. The Netduino controls two beefy Solid State Relays (SSRs). The SSRs handle the dirty work of switching the oven’s heating elements. Two fans keep air moving to avoid hot spots. Precision temperature sensing is achieved through a pair of Adafruit MAX31855 breakout boards reading thermocouples.

plateNext we have [Jaromir Sukuba] with Soldering preheat plate. When soldering surface mount components, like QFN or BGA parts, it helps to pre-heat the whole board. There are commercial products to do this using hot air and other techniques, but it really comes down to making a hotplate. [Jaromir] figured he could do a pretty good job at this, so he built his own with a 3mm aluminum plate. Heat comes from 6 resistors in TO-220 cases. A Microchip PIC18 monitors a thermocouple and keeps things from getting too hot. For power, [Jaromir] had the same idea as [Kuro] did, and used a 19V power brick from an old laptop.

gooseFinally we have [Alex Rich] with Locking ball and socket gooseneck system. [Alex] came up with the Stickvise, so it’s fitting that he comes up with an awesome upgrade for it. We’ve all fought with “helping hands” while soldering. You never get them at quite the right angle. This system fixes that with a simple ball and gooseneck setup. [Alex] saw a similar design and printed it out. While it worked, the pieces popped apart too easily. [Alex] redesigned the system, adding a threaded locking ring. These new goosenecks stay put, holding your work exactly where you want it.

If you want to see more soldering tool projects, check out our brand new soldering tools list! If I missed your project, don’t be shy! Just drop me a message on Hackaday.io. That’s it for this week’s Hacklet. As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Hacklet 98 – Underwater ROVs

A few motors, propellers, a camera, maybe a wire tether, and some waterproof electronics. Throw it all together and baby you’ve got an underwater Remotely Operated Vehicle (ROV) cooking! It all sounds simple on the surface, but underwater ROVs are a tough challenge. We’ve all seen deep-sea ROVs searching the wreck of the Titanic, or working to stop the flow of oil below the Deepwater Horizon. Plenty of hackers, makers, and engineers have been inspired to build their own underwater ROVs. This week on the Hacklet, we’re spotlighting at some of the best ROV projects on Hackaday.io!

borgcubeWe start with [Tim Wilkinson] and BorgCube ROV. [Tim] has jumped into the world of underwater ROVs with both feet. BorgCube is designed to operate in the unforgiving salt waters of the Pacific Ocean. This ROV can see in stereo, as [Tim] plans to use a head mounted VR display like the Oculus Rift to control it. [Tim] wanted to use a Raspberry Pi as the brains of this robot. Since the Pi Compute module can handle two cameras, it was a natural fit. The electronic speed controls are all low-cost Hobby King R/C car units. [Tim] created a custom circuit board to hold all 12 ESCs. This modular design allows individual controllers to be swapped out if one meets an untimely doom. BorgCube is just getting wet, but with 37 project logs and counting, we’re sure [Tim] will keep us posted on all the latest action!

 

lunaNext up is [MrCullDog] with Luna I ROV. Inspired by a professional underwater ROV, [MrCullDog] decided to build a deep diving unmanned vehicle of his very own. Like BorgCube above, many of Luna I’s motors and drive components come from radio controlled hobby electronics. [MrCullDog] is bringing some 3D printed parts into the mix as well. He’s already shown off some incredibly well modeled and printed thruster mounts and ducts. The brains of this robot will be an Arduino. Control is via wired Ethernet tether. [MrCullDog] is just getting started on this project, so click the follow button to see updates in your Hackaday.io Feed.

cavepearlNext up is [Edward Mallon] with The Cave Pearl Project. Not every underwater system needs motors – or even a human watching over it. The Cave Pearl Project is a series of long duration underwater data loggers which measure sea conditions like temperature and water flow. [Edward’s] goal is to have a device which can run for a year on just three AA batteries. An Arduino Pro Mini captures data from the sensors, time stamps it, and stores it to a micro SD card. If the PVC pipe enclosure keeps everything dry, the data will be waiting for [Edward] to collect months later. [Edward] isn’t just testing in a swimming pool, he’s been refining his designs in open water for a couple of years now.

 

If you want to see more under (and above) water projects, check out our updated waterborne projects list! If I missed your project, don’t be shy! Just drop me a message on Hackaday.io. That’s it for this week’s Hacklet. As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Broken Promises Of The Wankel Engine

Through the history of internal combustion engines, there has been plenty of evolution, but few revolutions. Talk of radically different designs always leads to a single name – Wankel. The Wankel rotary engine, most notably used in automobiles by Mazda, has been around since the late 1950’s. The Wankel rotary is an example of a design which makes sense on paper. However, practical problems cause it to underperform in the real world.

Invention and History

felixwankelFelix Wankel’s engine was conceived during a dream. In it, 17-year-old Felix was driving his car to a concert. When he arrived, he bragged to his friends that his car used a new type of engine – half turbine, half reciprocating. “It is my invention!” he told his friends. Upon waking up, Wankel became dedicated to building his engine. Though he never received a formal degree (or a driver’s license), Wankel was a gifted engineer.

Young Wankel’s checkered history includes membership in several anti-semitic groups in the 1920’s. He was also involved with the founding of the Nazi party. His conflicting views on the direction of the party lead to his arrest in 1933. Eventually released through action of Hitler himself, Wankel joined the SS in 1940. The end of the war saw Wankel spending several months in a French prison for his wartime involvement.

Continue reading “Broken Promises Of The Wankel Engine”

Raspberry Pi Zero Round 1 Winners!

The Raspberry Pi Zero Contest presented by Adafruit and Hackaday has been going incredibly well! We currently have 132 projects entered, and there is still time for YOU to get in on the fun! The only problem entrants have had is getting their hands on these amazing $5 computers. We’ve made that easy by giving away ten Raspberry Pi Zero boards. The following projects were well documented, well thought out projects were selected by the judges. We’ve already informed the winners through Hackaday.io, and will be shipping out the Pi Zero boards to them right away.

Please join the judges and the entire Hackaday staff in congratulating the winners of the Pi Zero boards!

If you didn’t win, all is not lost! There is still time to enter the contest. The deadline is 11:59 pm PST on March 13, 2016. You’ll be in the running for one of three $100 gift certificates to The Hackaday Store!

Hacklet 97 – Camera Projects

We last covered camera projects way back in Hacklet #11. A ton of camera projects have been added to Hackaday.io since then. While the rest of the world is taking selfies, hackers, makers, and engineers have been coming up with new ways to hack their image capture devices. This week on the Hacklet, we’re taking a look at some of the best camera projects on Hackaday.io!

pixelzFirst up is [aleksey.grishchenko] with PiXel camera. PiXel is a camera and a live video display all in one, We wouldn’t exactly call it high-definition though! A Raspberry Pi uses its camera module to capture images of the world. [Aleksey] then processes those images and displays them on a 32 x 32 RGB LED matrix. This matrix is the same kind of tile used in large outdoor LED signs. The result is a surreal low resolution view of the world. Since the Pi, batteries, and camera all hide behind the LED matrix, there is an unobstructed view of the world around you. [Aleksey] used  [Henner Zeller’s] matrix library to make this hack happen.

imagerNext up is [Esben Rossel] with Linear CCD module. [Esben] is building a Raman spectrometer, much like 2014 Hackaday Prize finalist [fl@C@] with his own ramanPi. The heart of a spectrometer is the linear image capture device. Both of these projects use the same TCD1304 linear CCD. Linear Charge Coupled Devices (CCDs) are the same type of device used in flatbed document scanners. The output of the CCD is analog, so an ADC must be used to capture the data. [Esben] is using an STM32F401RE on a Nucleo board as the control logic. The ST’s internal ADC converts the analog signal to digital. From there, it’s time to process all the spectra.

wiimote-cam[Chiprobot] brings the classic Wii remote camera to the internet of things with
ESP8266 meets Wii Mote Camera. The Wii remote uses a camera which doesn’t output images, instead it plots the location of up to four IR LEDs. Normally these LEDs are located in the poorly named sensor bar that is sold with the Wii. Hackers have been using these cameras in projects for years now. [Chiprobot] paired his camera with the modern classic ESP8266 WiFi module. The ‘8266 is programmed to read data from the camera’s I2C bus. It then sends the data as an SVG request to the W3C website. W3C returns a formatted image based on those coordinates. The resulting image is a picture of the IR LEDs seen by the camera. Kind of like sending your negatives out to be developed.

photoboothFinally, we have [GuyisIT] with Raspberry Pi Photobooth. Photo booths are all the rage these days. First it was weddings, but now it seems like every kids party has one. [GuyisIT] didn’t rent a booth for his daughter’s birthday, he built one using his Raspberry Pi and Pi camera. The project is written in python, based upon [John Croucher’s] code. When the kids press a button, the Pi Snaps a series of pictures. The tiny Linux computer then joins and rotates the images while adding in some superhero themed graphics. Finally the Pi prints the image on to a photo printer. The biggest problem with this hack is re-triggering. The kids loved it so much, they kept pressing the big red button!

If you want to see more camera projects, check out our updated camera projects list! If I missed your project, don’t be shy! Just drop me a message on Hackaday.io. That’s it for this week’s Hacklet. As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

The Challenges Of A Laundry Folding Robot

rosie“This is the year of the general purpose home robot!” “2016 is going to be for robots like 1976 was for the home computer!” The problem with statements like those is the fact that we’ve been hearing them since the 1970’s. General purpose home robots still have a long way to go. Sure, we’ve got Roomba, we’ve even got self-driving cars. But we don’t have Rosie from the Jetsons. And while I don’t think we’re going to get to Rosie for a while, there are some simple challenges that can spur development in that direction. One need look no further than one’s own laundry room.

maytagUsing machines to wash and dry laundry isn’t a new concept. Washers and dryers have become commonplace enough that we don’t think of them as robots. Hamilton Smith patented the rotary washing machine in 1858. Maytag has had home machines available for nearly 100 years. Many of the early machines were powered by gasoline engines, as electricity wasn’t common in rural farmhouses. Things have improved quite a bit since then! From the dryer we transfer our laundry to a basket, where it has to be folded. It is this final step that cries out for a homemaking automaton to take this chore out of Everyman’s hands.

As one can imagine, folding laundry is one of those tasks that is easy for humans, but hard for robots. However, it’s not impossible. The idea of this article is to show what has been done, and get people talking. A project like this would take a person or group of people with skills in mechanics, electronics, machine vision, and software. It would also be sure to place well in the 2016 Hackaday Prize.

Continue reading “The Challenges Of A Laundry Folding Robot”