Hacklet #4 — PCB Tools And Wristwatches

June 20, 2014 by Adam Fabio 2 Comments

The Hackaday Prize is heating up! When we set up the prize, we expected to see some incredible entries, and you guys haven’t let us down. Projects like SatNOGS, which aims to create a global network of satellite ground stations, or OpenMV, a low-cost Python powered vision module, are seriously blowing us away.

We’re starting to give away some prizes through community voting and there’s still plenty of time for you to enter. Check out The Hackaday Prize page for the full details.

Low Cost Printed Circuit Board Tools

We’ve seen mills, lathes, CNC machines and 3D printers, but if there is any device that gets a hardware hacker’s attention, it’s a pick and place machine. In the PCB industry these machines pick up thousands of parts every hour, perfectly placing them on printed circuit boards. The downside is they’re incredibly expensive. The cheapest Chinese machines without vision start in the $4000 USD price range.

[Neil] aims to break down those price barriers with a $300 Pick and Place Machine that doubles as a 3D printer. He’s using delta 3D printer hardware to do it, and he’s throwing in everything! OpenCV based vision, multiple tool heads, reel and tray pick up, [Neil] has covered all the major points. He can’t do it alone though, so he’s looking for help. Check it out, and give him a hand (or a skull)!

A low-cost pick and place machine will need printed circuit boards to work on. Not to worry, [shlonkin] has you covered with his PCB mill for under $10. Built from recycled printers, an Arduino, and host software written in processing, [shlonkin] has already posted impressive photos of boards his machine has milled. The main problem [shlonkin] has run into is longevity with plastic parts. In his most recent update, he’s looking for ideas. Can you help him?

Digital Watches

Anyone will tell you that digital watches are a pretty neat idea. With the era of smartwatches upon us, more than one hacker has delved into building their own timepiece. We’re happy to report that most of them even tell time.

[Walltech] has gone all out to create the ultimate watch. His OLED Smart Watch 6.0 is the culmination of years of work. The watch features a 1.5” OLED display, an SD card slot, and a vibrator motor. It has Bluetooth 4.0 to connect to the world, and an Atmel ATmega32u4 as its brain. A 500mAh battery will power the watch for 18-24 hours per charge.

[Walltech] plans to make it do everything from SMS and email notifications to music streaming. Don’t see a feature you want? Add it! Smart Watch 6.0 Is completely open source, so you can hop into the code and hack away!

On the other side of the spectrum is [askoog89’s] Tilt Touch Time, which utilizes those awesome bubble LED displays some of us remember from the 70’s. The retro look is only 3D printed skin deep though, as [askoog89] is using an ATtiny2313 processor. Atmel’s Qtouch is providing the capacitive touch sensing, while a tilt sensor helps Tilt Touch Time live up to its name. [Askoog89] has submitted his watch to The Hackaday Prize, so he’s trying to figure out a way to use the touch sensor to sync time with a PC. If that doesn’t work out, we bet those bubble LEDs would make great light sensors for some monitor-blink-sync action.

Fallout fans have seen plenty of PIP boys here on Hackaday, but have you seen [jara’s] PIP Watch? This Personal Information Panel is going big on size but low on power with a 3 inch e-ink display. [Jara] is using an STM32F101 ARM Cortex-M3 CPU, so he’s got plenty of processing power at his disposal. He’s connecting to the world through a Bluetooth serial link. All he needs is a Geiger counter, and he’s good to go!

That’s it for this week’s Hacklet, stay tuned for next week when we bring you more of what’s happening at Hackaday.io!

Roll With Dicebot, The Tweeting Dice Roller

June 18, 2014 by Adam Fabio 5 Comments

[David] modernized a 1920’s dice rolling game to bring us DiceBot, a twitter enabled dice rolling robot. DiceBot started with an antique dice tin. The original tin was human controlled. Pushing a button on the side of the tin would spin the bottom, rolling the dice.

It’s a bit hard to push a button from across the world, so [David] added a small motor to spin the tin. He connected the motor to a simple L298 motor driver chip, and wired that up to a Raspberry Pi. The Pi runs a few custom Ruby scripts which get it on the internet and connect to the Twitter API.

Operation is pretty straightforward. A tweet to @IntrideaDiceBot with the hashtag #RollTheDice will cause the Dicebot to spin up the dice. Once things have settled, DiceBot captures an image with its Raspberry Pi camera. The dice values are checked using OpenCV. The results are then tweeted back, and displayed on DiceBot’s results page.

Continue reading “Roll With Dicebot, The Tweeting Dice Roller” →

R/C Plane Flies With A Cockpit View

June 18, 2014 by Adam Fabio 34 Comments

That’s not a jet jockey making a low altitude turn up there. In fact, the pilot has his feet planted firmly on the ground. [Reliku] has built a radio controlled BAE Hawk which is flown via First Person View (FPV). FPV models often have a small camera mounted on the exterior of the craft. This camera gives a great field of view, but it isn’t exactly how full scale planes are flown.

[Reliku] took it to the next level by creating a scale cockpit for his plane. The cockpit is accurate to the real BAE Hawk T2, and features back lit simulated screens. Even the pilot got the FPV treatment. Micro servos move the pilot’s right hand in response to aileron and elevator inputs from the radio control system. The pilot’s head has been replaced with the FPV camera, which is mounted on a pan tilt unit. Pan and tilt are controlled by a head tracking system attached to [Reliku’s] video goggles. The entire experience is very immersive.

All this is built into a Hobbyking BAE Hawk Electric Ducted Fan (EDF) model, so space is at a premium. Even with the Hawk’s relatively large cockpit, [Reliku] found he was tight on space. While attempting to keep the cockpit scale from the pilot’s view, he found he was barely able to fit a single seat cockpit into a space designed for two! Adding all these modifications to a plane and still keeping the model flyable was not easy, as displayed by [Reliku’s] earlier attempt with an F-16.

The ends do justify the means though, as the final model looks great. We’d love to see those static cockpit displays replaced with small LCD or OLED panels for an even more realistic experience!

Continue reading “R/C Plane Flies With A Cockpit View” →

PiGates Validates Your Concert Tickets

June 15, 2014 by Adam Fabio 30 Comments

gatespi

[Seph] works for a company that handles ticketing for concerts and special events. One of his primary tasks is to check for counterfeit tickets at the gates of an event. Depending on the venue, this can be mag-stripes, bar codes, or one of several breeds of RFID. Until recently, netbooks coupled with USB readers performed the task. The netbooks weren’t a great solution though – they were expensive, relatively fragile, and took up more space than necessary.

[Seph] had a better idea. He created a ticket validation system using a Raspberry Pi. The Pi sits in a translucent case with a PiGlow RGB LED board. A USB reader (in this case a bar code reader) plugs into one of the Pi’s USB ports. These readers can operate in several modes, including keyboard emulation, which [Seph] chose because it wouldn’t require any driver work.

Using PiGates is so simple even a drummer could handle it. Normally the Pi glows blue. When a ticket is scanned, [Seph’s] python script reads the code and verifies it against an online database.If the ticket is valid, the Pi will glow green. A counterfeit ticket is indicated by flashing red LEDs.

Click past the break for more on PiGates.

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Do You Have Any Idea How Fast Your Blender Was Going?

June 13, 2014 by Adam Fabio 23 Comments

blenderSpeed Some people really love their smoothies. We mean really, really, love smoothies and everything about making them, especially the blenders. [Adam] is a big fan of blenders, and wanted to verify that his Vitamix blenders ran as fast as the manufacturer claimed. So he built not one, but two speed measuring setups. Scientific blender measurement method requires one to cross check their results to be sure, right?

Measuring the speed of a blender is all about the RPM. Appropriately, [Adam’s] first measurement tool was an LED based stroboscope. Stroboscopes have been around for hundreds of years, and are a great way to measure how fast an object is rotating. Just adjust the speed of a flashing light until the rotating object appears frozen. The number of blinks per second is then equal to the Rotations Per Second (RPS) of the object being measured.Multiply by 60 seconds, and you’ve got RPM. [Adam] used an Arduino as the brains behind his stroboscope. He wired a dial up on his breadboard, and used it to adjust the flash rate of an LED. Since this was a quick hack, [Adam] skipped the display and just used the Arduino’s USB output to display speed measurements on his laptop.

There are possibilities for error with stroboscopes. [Adam] discovered that if the stroboscope was flashing at a multiple of the blade’s rotation speed, the blades would appear frozen, and he’d get an erroneous RPM value. Thankfully, [Adam’s] Vitamix had asymmetric blades, which made the test a bit easier. He calculated his blades to be spinning at 380 RPS, or 23,000 RPM. Not satisfied with his results, [Adam] brought out Audacity, and ran a spectral analysis of the blender in operation. He found a peak at 378Hz, which was pretty darn close to his previous measurement. Since the blender has a 4 inch blade this all works out to a blade tip speed right around the claimed value of 270 MPH. We’re glad [Adam] found an answer to his blender questions, but our personal favorite blender hack still has to be the V8 blender created by the Top Gear crew. [via HackerNews]

NYC Resistor Heats Up The Big Apple With The 2014 Interactive Show

June 13, 2014 by Adam Fabio 5 Comments

TitleNYCR Behind a nondescript loading dock in Brooklyn stands a normal looking brick building. Go up 3 narrow flights of stairs – you’ll find yourself at the door to the awesome known as NYC Resistor. Last Saturday, NYC Resistor held their 5th Interactive Show, and Hackaday was there! Much like the city it calls home, the Interactive Show is a melting pot. This particular pot is filled with NYC Resistor members (and the public) showing off their projects, NYU’s Tish School ITP students displaying their interactive art, and a good heaping portion of old fashioned hacker partying.

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3D Printed Trays For Your Pick And Place Machine

June 12, 2014 by Adam Fabio 37 Comments

3dprintedPNPTray Pick and Place machines are one of the double-edged swords of electronics.They build your boards fast, but if you don’t have everything setup perfectly, they’ll quickly make a mess. A pick and place can’t grab a resistor from a pile and place it – so far only humans can pull that one off. They need parts organized and oriented in reels or trays.

[Parker Dillmann] had to load some parts, but didn’t have a tray for them, so he 3D printed his own. [Parker] works at a small assembly house in Texas. He’s working on a top secret design which includes FFC connectors. Unfortunately, the connectors shipped in pick and place unfriendly tubes rather than reels. If he couldn’t find a tray, [Parker] would have to hand place those connectors as a second operation, which would increase the time to build each board and leave more chances for mistakes.

Rather than place each part by hand, [Parker] got in touch with his friend [Chris Kraft] who is something of a 3D printing guru. [Chris] confirmed that a 3D printed tray would be possible, though the PLA he prints with was not static safe. That was fine for the connectors, but [Parker] was hoping to save some tray space by putting his PSOC4 chips in the printed tray as well.

[Parker] used SketchUp to design a tray that would fit his Madell DP2006-2 pick and place. He left .15mm clearance around the parts – just enough to cover any inaccuracies during printing, but not enough to throw off parts placement. He sent the STL file over to [Chris] who used Simplify3D to a create a Gcode file. [Chris] printed the tray at .2 mm layer height on his MakerGear M2 printer, and the results looked great. Would they be good enough for the pick and place machine?

[Parker] received the printed trays in the mail and loaded them with parts. The pick and place had no problem finding and placing the connectors, making this job a huge success. [Parker] even left room for the PSOC4 chips.He plans to paint the tray with anti-static paint before giving them at try.

We really like this story – it’s a perfect example of how 3D printers can speed up processes in manufacturing. Now that the basic design is done, creating new trays is a snap. Nice work [Parker] and [Chris]! Continue reading “3D Printed Trays For Your Pick And Place Machine” →