We love a good clock build around here, especially if it tells time in a unique way. This 4-stroke digital clock designed by [lagsilva] takes the checkered flag in that category. As it displays the time, it also demonstrates the operation of an internal combustion engine. The numbers take the form of pistons and dance an endless repetition of intake, compression, combustion, exhaust.
The clock’s digits are made from two LED matrices driven by an Arduino Uno and a couple of MAX7219 driver boards. The dots that form the digits move up and down the matrices in 1-3-4-2 firing order. As each piston-digit reaches top dead center, its number lights up. This makes it easy to see the firing order, even at higher RPM values.
Our favorite thing about this clock is the variable RPM setting. There’s a 10k pot around back that adjusts the speed of the pistons between 100 and 800 RPM, and it’s configured to accurately represent piston movement at each increment. Floor it past the break to watch the clock rev up and slow back down.
Although it’s difficult to read the time at 800 RPM, it’s awesome to see a real-time visualization of cylinder movement at the average idle speed of a passenger car. We think it might be neat to rev the engine another way, like with an arcade throttle lever or a foot pedal.
If you like the idea of a constantly-moving clock but prefer an analog readout, take a minute to look at this clock without a face.
Continue reading “4-Stroke Clock Fires On All Cylinders”
It’s the latest in instrumentation for the well-appointed shop — an acoustically coupled fast Fourier transform tachometer. Sounds expensive, but it’s really just using a smartphone spectrum analyzer app to indirectly measure tool speeds. And it looks like it could be incredibly handy.
Normally, non-contact tachometers are optically coupled, using photoreceptors to measure light flashing off of a shaft or a tool. But that requires a clear view of the machine, often putting hands far too close to the danger zone. [Matthias Wandel]’s method doesn’t require line of sight because it relies on a cheap spectrum analyzer app to listen to a machine’s sound. The software displays peaks at various frequencies, and with a little analysis and some simple math, the shaft speed of the machine can be determined. [Matthias] explains how to exclude harmonics, where to find power line hum, isolating commutator artifacts, and how to do all the calculations. You’ll need to know a little about your tooling to get the right RPM, and obviously you’ll be limited by the audio frequency response of your phone or tablet. But we think this is a great tip.
[Matthias] is no stranger to shop innovations and putting technology to work in simple but elegant ways. We wonder if spectrum analysis could be used to find harmonics and help with his vibration damping solution for a contractor table saw.
Continue reading “The Tachometer Inside Your Smartphone”
With CNC machines, getting the best results depends on knowing how fast your tool is moving relative to the workpiece. But entry-level CNC routers don’t often include a spindle tachometer, forcing the operator to basically guess at the speed. This DIY optical spindle tach aims to fix that, and has a few nice construction tips to boot.
The CNC router in question is the popular Sienci, and the 3D-printed brackets for the photodiode and LED are somewhat specific for that machine. But [tmbarbour] has included STL files in his exhaustively detailed write-up, so modifying them to fit another machine should be easy. The sensor hangs down just far enough to watch a reflector on one of the flats of the collet nut; we’d worry about the reflector surviving tool changes, but it’s just a piece of shiny tape that’s easily replaced. The sensor feeds into a DIO pin on a Nano, and a small OLED display shows a digital readout along with an analog gauge. The display update speed is decent — not too laggy. Impressive build overall, and we like the idea of using a piece of PLA filament as a rivet to hold the diodes into the sensor arm.
Want to measure machine speed but don’t have a 3D printer? No worries — a 2D-printed color-shifting tach can work too.
Continue reading “Optical Tach Addresses the Need for Spindle Speed Control”
A tachometer used to be an accessory added to the dash of only the sportiest of cars, but now they’re pretty much standard equipment on everything from sleek coupes to the family truckster. If your daily driver was born without a tach, fear not – a simple Arduino tachometer is well within your reach.
The tach-less vehicle in question is [deepsyx]’s Opel Astra, which from the video below seems to have the pep and manual transmission that would make a tach especially useful. Eschewing the traditional analog meter display or even a digital readout, [deepsyx] opted to indicate shift points with four LEDs mounted to a scrap of old credit card. The first LED lights at 4000 RPM, with subsequent LEDs coming on at each 500 RPM increase beyond that. At 5800 RPM, all the LEDs blink as a redline warning. [Deepsyx] even provides a serial output of the smoothed RPM value, so logging of RPM data is a possible future enhancement.
The project is sensing engine speed using the coil trigger signal – a signal sent from the Engine Control Unit (ECU) which tells one of the ignition coilpacks to fire. The high voltage signal from the coilpack passes on to the spark plug, which ignites the air-fuel mixture in that cylinder. This is a good way to determine engine RPM without mechanical modifications to the car. Just make sure you modify the code for the correct number of cylinders in your vehicle.
Simple, cheap, effective – even if it is more of a shift point indicator than true tachometer, it gets the job done. But if you’re looking for a more traditional display and have a more recent vintage car, this sweeping LED tachometer might suit you more.
Continue reading “Quick Arduino Hack Lets Tach-less Car Display Shift Points”
The J-57 afterburner engine appeared in many airplanes of notable make, including the F-101, -102, and -103. This USAF training film shows the parts of the J-57, explains the complex process by which the engine produces thrust, and describes some maintenance and troubleshooting procedures.
The name of this game is high performance. Precision thrust requires careful rigging of the engine’s fuel control linkage through a process called trimming. Here, the engine fuel control is adjusted with regard to several different RPM readings as prescribed in the manual.
One of the worst things that can happen to a J-57 is known as overtemping. This refers to high EGT, or exhaust gas temperature. If EGT is too high, the air-fuel ratio is not ideal. Troubleshooting a case of high EGT should begin with a check of the lines and the anti-icing valve. If the lines are good and the valve is closed, the instruments should be checked for accuracy. If they’re okay, then it’s time for a pre-trimming inspection.
In addition to EGT, engine performance is judged by RPM and PP7, the turbine discharge pressure. If RPM and PP7 are within spec and the EGT is still high, the engine must be pulled. It should be inspected for leaks and hot spots, and the seals should be examined thoroughly for cracks and burns. The cause for high EGT may be just one thing, or it could be several small problems. This film encourages the user to RTFM, which we think is great advice in general.
Continue reading “Retrotechtacular: The J-57 Afterburner Engine”
Some people really love their smoothies. We mean really, really, love smoothies and everything about making them, especially the blenders. [Adam] is a big fan of blenders, and wanted to verify that his Vitamix blenders ran as fast as the manufacturer claimed. So he built not one, but two speed measuring setups. Scientific blender measurement method requires one to cross check their results to be sure, right?
Measuring the speed of a blender is all about the RPM. Appropriately, [Adam’s] first measurement tool was an LED based stroboscope. Stroboscopes have been around for hundreds of years, and are a great way to measure how fast an object is rotating. Just adjust the speed of a flashing light until the rotating object appears frozen. The number of blinks per second is then equal to the Rotations Per Second (RPS) of the object being measured.Multiply by 60 seconds, and you’ve got RPM. [Adam] used an Arduino as the brains behind his stroboscope. He wired a dial up on his breadboard, and used it to adjust the flash rate of an LED. Since this was a quick hack, [Adam] skipped the display and just used the Arduino’s USB output to display speed measurements on his laptop.
There are possibilities for error with stroboscopes. [Adam] discovered that if the stroboscope was flashing at a multiple of the blade’s rotation speed, the blades would appear frozen, and he’d get an erroneous RPM value. Thankfully, [Adam’s] Vitamix had asymmetric blades, which made the test a bit easier. He calculated his blades to be spinning at 380 RPS, or 23,000 RPM. Not satisfied with his results, [Adam] brought out Audacity, and ran a spectral analysis of the blender in operation. He found a peak at 378Hz, which was pretty darn close to his previous measurement. Since the blender has a 4 inch blade this all works out to a blade tip speed right around the claimed value of 270 MPH. We’re glad [Adam] found an answer to his blender questions, but our personal favorite blender hack still has to be the V8 blender created by the Top Gear crew. [via HackerNews]
Sometimes we forget how many things we can do with a simple oscilloscope. In this video [Ben] uses one that Tektronix lent him to measure his DeLorean engine RPM. By checking the car main ~12V voltage one may notice that the voltage spikes occurring are directly related to the engine speed, as they are created by the inductive kicks from the ignition coils. Obviously the multiplication you have to do to get the RPMs from the number of spikes per second depends on your engine configuration (flat 4, v6…).
The method that [Ben] used was to search for high amplitude spikes on the (AC coupled) car 12V Fast Fourier Transform (FFT) to get a reliable measurement given the many electrical noise sources present in his car. At the end of his video, he however mentioned that it could still be possible to get a good measurement with a simple voltage comparator and a high enough voltage reference.
Continue reading “Measuring Car Engine RPM via the Cigarette Lighter”