Author: Arya Voronova

498 Articles

Share Your Projects: KiCad Automations And Pretty Renders

March 11, 2024 by 23 Comments

I have a pretty large GitHub repository, with all of my boards open-sourced there. Now, I’m finally facing the major problem it has – it can be uncomfortable for others to work with. I don’t store Gerber files in the repository because that will interfere with how Git functions – you’re supposed to only have source files in the repo. Yet, when someone needs Gerbers for my PCB, or a schematic PDF, or just to see how the board looks before they clone the entire repository, I often don’t have a good option for them.

In my experience as a hacker, being able to find others’ PCBs on GitHub is simply wonderful, but a PCB repository without a README feels barren, and a PCB README without pictures makes me sad. On the other hand, not having these files autogenerate is uncomfortable – updating a picture every time is a major drawback in particular.

Let’s take a look at some KiCad Git integrations, and see what they have to offer.

kicad_cli

We’ve mentioned kicad_cli back when KiCad 7 got released, and in the recently released KiCad 8, it’s only become more powerful. Before, it could do gerbers and schematic PDFs, but now, it can even do DRC checks – which is ideal if you want to add a hook for any pull requests you might encounter.

Continue reading “Share Your Projects: KiCad Automations And Pretty Renders” →

All the components of the Piggymeter interface laid out on a silicon mat

Simple Optical Meter Sets New Standards For Documentation

March 9, 2024 by 6 Comments

PiggyMeter is a wonderful example of a device that you never knew you needed – simple, elegant, easy to build, and accompanied by amazing documentation. It’s a snap-on interface for electric meters, dubbed so because its 3D printable shell looks like a pig nose, and it works with IEC62056-21 compliant meters. If you want to learn about your home’s power consumption in real time and your meter happens to fit the bill, look into building a PiggyMeter, it’s the kind of DIY project that a hacker was destined to design at some point.

All you need is a printed shell, a Wemos-compatible development board with an ESP32 MCU, an optical interface board, and a few small parts like a ring magnet. The optical interface board is not open source, but there’s drawings available, and the design is pretty simple, so it should be trivial to recreate. Plus, it’s also reasonably inexpensive if you don’t want to build your own board. Got parts? Simply put them all together, flash the firmware, and you have a meter adapter added to your smart home device family.

This device works with HomeAssistant, and it’s incredibly easy to set up, in part because of just how clearly everything is outlined in the blog post. Seriously, the documentation is written with love, and it shows. If you’re looking to learn how to document a device in a helpful way, take notes from the PiggyMeter. And, if you’d like to learn more about optically coupled power meter interfaces, here’s a different open source project we’ve covered before!

Phenolic board from an RC car - a well-known sight for a hacker

Pairing A New Remote To A Cheap RC Car

March 8, 2024 by 10 Comments

The cheap little RC cars are abundant anywhere you are, and if you’ve ever disassembled one, you are familiar with how the PCB looks. A single-sided phenolic paper PCB with a mystery chip driving a bunch of through-hole transistors, a sprinkle of through-hole capacitors, and a few supporting components for the wire antenna. It might not feel reusable, but [Chris Jones] begs to differ, with a Twitter thread showing us how he’s paired a scrap board from one RC car with a remote control from another, all to help a little family project.

These mystery ICs turn out to be RC-car-on-a-chip modules, and Chris lucked out in that his IC has a detailed datasheet available, complete with code pulse examples for different commands. The datasheet for the chip in the remote control is nowhere to be found, though, so we have to dig deeper. How about scoping the RF output? Turns out the supported codes between the two ICs are basically identical! The scrap board wouldn’t move any motors though, so it was time to narrow down the issue.

The RC car board has a 128KHz oscillator, and scoping that has shown the issue – it was producing 217KHz for some reason. It turned out that the oscillator’s load resistor was 100 kiloohms instead of recommended 200k, and switching that put it back on course. We would assume that, wherever the original remote control for that car is, it is similarly mis-tuned, or otherwise the RC car could never have worked.

Through sheer luck and tactical application of an oscilloscope, the RC car moves again, paired to a remote it was never meant to be, and the family project moves forward. Got a RC car, but no remote? Perhaps a HackRF can help.

A graph from the article, showing dead zones and error bars for the ESP32 ADC

RP2040, ESP32, And An Atmega Have An ADC-Off

March 7, 2024 by 31 Comments

[Simon Monk] got frustrated with bad ADC performance when tinkering with an ESP32 board, and decided to put three of the nowadays-iconic boards to the test – a classic ESP32 devboard, a Pi Pico with an RP2040, and an Arduino Uno R3 with an ATmega328P. To do that, he took a bench PSU, added a filter circuit to it, went through the entire ADC range for each board, took a large number of samples at different points and plotted the results. The plots show us both linearity and precision, as well as ADC dead zones, and the results are quite surprising.

The ESP32 doesn’t only have the most limited ADC with maximum 1V input, it also produces the worst results out of all three, with large error bars and sizeable dead zones at both ends. The Pi Pico, despite being colloquially known for its subpar ADC, produces better results than the ESP32. However, both of them are dwarfed by the ATMega328P’s performance. If you need a dedicated ADC, it might just be a good idea to put an ATMega328P on your board.

The example code is provided, and we are wondering whether there are methodology errors. For instance, the ATMega328P code is written in Arduino-supplied C++, but ESP32 and RP2040 in particular used MicroPython, which does more than just running the code, and MicroPython for ESP32 in particular creates a WiFi access point – something known to induce noise into ADC readings. Nevertheless, this is a fun comparison, and we like when hackers do microcontroller standoffs like that – for instance, check out this review from 2017 which pits a dozen microcontrollers of the time against each other!

Probes connected from a Pi Pico board to the SPI flash chip, with other end of the probes connected tot the level shifter circuit resistors

Motherboard Revived With Simplest 1.8V SPI Shifter Ever

March 7, 2024 by 15 Comments

If you have ever had to fix a modern desktop motherboard, you might have noticed that the BIOS (UEFI) SPI flash is 1.8V – which means you can no longer use a Raspberry Pi or a CH341 adapter directly, and you’d need to use a 1.8V level shifter of some sort. Now, some of us can wait for a 1.8V level shifter adapter from an online store of your choosing, but [treble] got a “BIOS flash failed” motherboard from Facebook Marketplace, and decided to make it work immediately.

She tells us a story about reviving the motherboard, and there’s one thing she shows that is interesting in particular – a very simple way to level shift 3.3V signals from a serprog-flashed Pi Pico down to the 1.8V that the flash chip required, something you are guaranteed to be able to build out of the parts in your parts bin, only requiring nine resistors and an NPN transistor. If you ever need to reflash BIOS on a modern motherboard, take note. As for 1.8V rail, she ended up tapping the 1.8V power pin of the SPI chip the motherboard itself to power the chip while programming it.

In the end, after swapping the two BIOS chips places and fixing a broken trace mishap, the motherboard booted, and works wonderfully to this day, a much-needed upgrade to [treble]’s toolkit that allows her to do RISC-V cross-compiling with ease nowadays. This is not the first time we see people reflash modern boards with 1.8V chips – if you want to learn more, check out this incredibly detailed writeup! Need to do some further debugging? Use your Pico as a POST card!

Ethernet For Hackers: Transformers, MACs And PHYs

March 7, 2024 by 21 Comments

We’ve talked about Ethernet basics, and we’ve talked about equipment you will find with Ethernet. However, that’s obviously not all – you also need to know how to add Ethernet to your board and to your microcontroller. Such low-level details are harder to learn casually than the things we talked about previously, but today, we’re going to pick up the slack.

You might also have some very fair questions. What are the black blocks near Ethernet sockets that you generally will see on boards, and why do they look like nothing else you see on circuit boards ever? Why do some boards, like the Raspberry Pi, lack them altogether? What kind of chip do you need if you want to add Ethernet support to a microcontroller, and what might you need if your microcontroller claims to support Ethernet? Let’s talk.

Transformers Make The Data World Turn

One of the Ethernet’s many features is that it’s resilient, and easy to throw around. It’s also galvanically isolated, which means  you don’t need a ground connection for a link either – not until you want a shield due to imposed interference, at which point, it might be that you’re pulling cable inside industrial machinery. There are a few tricks to Ethernet, and one such fundamental Ethernet trick is transformers, known as “magnetics” in Ethernet context.

Each pair has to be put through a transformer for the Ethernet port to work properly, as a rule. That’s the black epoxy-covered block you will inevitably see near an Ethernet port in your device. There are two places on the board as far as Ethernet goes – before the transformer, and after the transformer, and they’re treated differently. After the transformer, Ethernet is significantly more resilient to things like ground potential differences, which is how you can wire up two random computers with Ethernet and not even think about things like common mode bias or ground loops, things we must account for in audio, or digital interfaces that haven’t yet gone optical somehow.

Continue reading “Ethernet For Hackers: Transformers, MACs And PHYs” →

A bias tee module added inside the Starlink terminal, connected to the pads where a GPS antenna used to be wired

GPS Antenna Mods Make Starlink Terminal Immune To Jammers

March 6, 2024 by 70 Comments

The Starlink receivers need positioning and precise timing information to function, and currently the best way to get that information is to use a global navigation satellite system (GNSS) such as GPS. Unfortunately, the antenna used for this secondary satellite connection leaves something to be desired. Of course, when it comes to solving Starlink problems, there’s no one best than [Oleg Kutkov], whose duty is to fix and improve upon Starlink terminals used in Ukraine — and when the specific problem is GPS bands getting jammed by the invading military, you better believe that a fix is due.

[Oleg] sets the scene, walking us through the evolution of GPS circuitry on the Starlink terminals. Then he shows us the simplest mods you can do, like soldering an improved passive antenna in place of the chip antenna currently being used. Then, he takes it up a notch, and shows us how you could attach an active antenna by using a bias tee module, a mod that would surely work wonders on more than just this device! Then, he brings out the test result tables — and the differences are impressive, in that the Starlink terminals with active antenna mods were able to get GPS signal in areas with active jamming going on, while the unmodified ones could not.

The post is exceptionally accessible, and a must read for anyone wondering about GPS antenna reception problems in customer-accessible devices. This is not the only Starlink hardware mod we’ve seen [Oleg] make, we’ve just covered his Starlink Ethernet port restoration journey that meticulously fixes Ethernet connectivity oversights in the newer models, and the blog also has an article about powering Starlink terminals without the need for PoE, so, do check it out if you’re looking for more!