Pneumatic Launcher Gets Ham Antennas Hanging High

October 13, 2016 by Dan Maloney 39 Comments

Amateur radio is an eclectic hobby, to say the least. RF propagation, electrical engineering, antenna theory – those are the basics for the Ham skillset. But pneumatics? Even that could come in handy for hanging up antennas, which is what this compressed-air cannon is designed to do.

[KA8VIT]’s build will be familiar to any air cannon aficionado. Built from 2″ Schedule 40 PVC, the reservoir is connected to the short barrel by a quarter-turn ball valve. Charging is accomplished through a Schrader valve with a cheap little tire inflator, and the projectile is a tennis ball weighted with a handful of pennies stuffed through a slit. Lofting an antenna with this rig is as simple as attaching a fishing line to the ball and using that to pull successively larger lines until you can pull the antenna itself. [KA8VIT] could only muster about 55 PSI and a 70′ throw for the first attempt shown below, but a later attempt with a bigger compressor got him over 100 feet. We’d guess that a bigger ball valve might get even more bang for the buck by dumping as much air as quickly as possible into the chamber.

Looking to launch a tennis ball for non-Ham reasons? We’ve got you covered whether you want to power it with butane or carbon dioxide.

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Hackathon Alert: Clean Tech At TVCoG

October 13, 2016 by Dan Maloney 2 Comments

At Hackaday, we get notified of a lot of the cool events going on in hackerspaces all around the world. We’d like to keep you informed too, just in case there’s something going on in your neighborhood.

So we’re going to start running a weekly column on Saturdays that groups together all of the upcoming week’s exceptional events and noteworthy gatherings. If your hackerspace has something going on, tell us about your event on or around the preceding Wednesday. We’ll see your space in on Hackaday!
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Fridge Parts Make Air Compressor That’s Easy On The Ears

October 12, 2016 by Dan Maloney 46 Comments

Compressed air is great to have around the shop. The trouble is, most affordable compressors are somewhere between “wake the dead” and “the reason Pete Townshend is deaf” on the decibel scale. But with a little ingenuity and a willingness to compromise on performance, you might find this ultra-quiet, ultra-cheap air compressor a welcome way to keep the peace in your shop.

Yes, this compressor under-performs even a Harbor Freight pancake compressor which can be had for $60 and is ready to work right out of the box. In fact, [Eric Strebel]’s design sort of requires you to buy an air tank, and the easiest way to do that might be just to buy the compressor in the first place. But the off the shelf unit won’t run as quietly as this one does, what with a refrigerator compressor swapped in for the original motor and pump. There’s also a silencer on the input side, fashioned from a shaving cream can and some metal wool. The video below shows the build, and the results are impressive, at least from a noise perspective. Whether it suits your shop depends on your application – it certainly won’t run an impact wrench, but it’ll blow chips off your mill or dust out of your computer.

Fridge compressors are a natural starting point for air compressor builds, like this fire extinguisher based design, or this high-pressure tandem compressor. But if you need high flow and don’t care about the racket, try ganging four HF compressors in parallel.

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Peculiar Fluid Dynamics Creates Hot And Cold Air

October 11, 2016 by Dan Maloney 61 Comments

We’re fascinated by things with no moving parts or active components that work simply by virtue of the shape they contain — think waveguides and resonators for microwave radiation. A similarly mystical device from the pneumatics world is the Hilsch Vortex Tube, and [This Old Tony] decided to explore its mysteries by whipping up a DIY version in his shop.

Invented in the 1930s, vortex tubes are really just hollow tubes with an offset swirl chamber. Incoming compressed air accelerates in the swirl chamber and heads up the periphery of the long end of the tube, gaining energy until it hits a conical nozzle. Some of the outer vortex escapes as hot air, while the rest reflects off the nozzle and heads back down the pipe as a second vortex inside the outer one. The inner vortex loses energy and escapes from the short end as a blast of cold air – down to -50°C in some cases. [Tony]’s build doesn’t quite approach that performance, but he does manage to prove the principle while getting a few good-natured jabs into fellow vloggers [AvE] and [Abom79].

We’ve covered vortex tubes before, but as usual [Tony]’s build shines because he machines everything himself, and because he tries to understand what’s making it work. The FLIR images and the great video quality are a bonus, too.

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Never Twice The Same Color: Why NTSC Is So Weird

October 6, 2016 by Dan Maloney 103 Comments

Ever wonder why analog TV in North America is so weird from a technical standpoint? [standupmaths] did, so he did a little poking into the history of the universally hated NTSC standard for color television and the result is not only an explanation for how American TV standards came to be, but also a lesson in how engineers sometimes have to make inelegant design compromises.

Before we get into a huge NTSC versus PAL fracas in the comments, as a resident of the US we’ll stipulate that our analog color television standards were lousy. But as [standupmaths] explores in some depth, there’s a method to the madness. His chief gripe centers around the National Television System Committee’s decision to use a frame rate of 29.97 fps rather than the more sensible (for the 60 Hz AC power grid) 30 fps. We’ll leave the details to the video below, but suffice it to say that like many design decisions, this one had to do with keeping multiple constituencies happy. Or at least equally miserable. In the end [standupmaths] makes it easy to see why the least worst decision was to derate the refresh speed slightly from 30 fps.

Given the constraints they were working with, that fact that NTSC works as well as it does is pretty impressive, and quite an epic hack. And apparently inspiring, too; we’ve seen quite a few analog TV posts here lately, like using an SDR to transit PAL signals or NTSC from a microcontroller.

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Portable Battery Bank Only Looks Like A Bomb

September 5, 2016 by Dan Maloney 30 Comments

If one of the design goals of [wsw4jr]’s portable solar battery bank build was to make something that the local bomb squad would not hesitate to detonate with a water cannon if he leaves it unattended, then mission accomplished.

We kid, but really, the whole thing has a sort of “Spy vs. Spy” vibe that belies its simple purpose. A battery bank is just an array of batteries, some kind of charge controller, and an inverter. The batteries are charged by any means possible – in this case by a small array of solar panels. The mains output of the inverter is used to power whatever doodads you have.

[wsw4jr] didn’t mention of the inverter specs, but from the size of the batteries and the wiring – both of which he admits are not yet up to snuff in his prototype – it’s a safe guess that the intended loads are pretty small. Tipping the scale at 60 pounds, the unit tends toward the luggable end of the portability scale. Still, this could be a great tool for working out in the field, or maybe even tailgating.

We’ve seen expedient battery banks and emergency power from cordless drill batteries before, but this build is quite a bit more sophisticated. We’ll be watching for updates on this one.

Racing Roomba Packs The Power To Pop Wheelies

September 2, 2016 by Dan Maloney 12 Comments

This is just good, clean fun. Well, maybe not clean since this souped-up racing Roomba appears to move too fast to actually clean anything anymore. But did they ever really clean very well in the first place?

[Roland Saekow] doesn’t offer much in the way of build details, but the starting point was a 10-year old Roomba Discovery. The stock motors were replaced with 600RPM planetary drive motors and a whopping 12A motor controller. The whole thing is powered off the standard Roomba 14.4V battery pack, but we suspect not for long. Those motors have got to suck down the juice pretty fast to be able to pop wheelies and pull hole shots like it does in the video below.

No word either on how it’s being controlled; our guess is RC, since it looks like the collision sensor grazes a chair leg slightly around the 0:33 mark, but doesn’t seem to change direction. It’d be cool if it could operate autonomously, though. We wonder how it would deal with the Virtual Walls at those speeds.

File this one under “Just for Fun” and maybe think about the possibilities for your defunct Roomba. If speed-vacuuming isn’t your thing, there are plenty of other Roomba hacks around here.

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