Hacked Diamond Makes Two-Atom Radio

It used to be pretty keen to stuff a radio receiver into an Altoid’s tin, or to whip up a tiny crystal receiver from a razor blade and a pencil stub. But Harvard researchers have far surpassed those achievements in miniaturization with a nano-scale FM receiver built from a hacked diamond.

As with all such research, the experiments in [Marko Lončar]’s lab are nowhere near as simple as the press release makes things sound. While it’s true that a two-atom cell is the minimal BOM for a detector, the device heard belting out a seasonal favorite from [Andy Williams] in the video below uses billions of nitrogen-vacancy (N-V) centers. N-V centers replace carbon atoms in the diamond crystal with nitrogen atoms; this causes a “vacancy” in the crystal lattice and lends photoluminescent properties to the diamond that are sensitive to microwaves. When pumped by a green laser, incident FM radio waves in the 2.8 GHz range are transduced into AM fluorescent signals that can be detected with a photodiode and amplifier.

The full paper has all the details, shows that the radio can survive extreme pressure and temperature regimes, and describes potential applications for the system. It’s far from a home-gamer’s hack at this point, but it’s a neat trick and one to watch for future exploitation. In the meantime, here’s an accidental FM radio with a pretty small footprint.

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Closing The Loop On An Artificial Pancreas

Life as a parent is never easy, but when you’ve got a kid with Type 1 diabetes it’s a little harder. Sometimes it feels like a full-time job in itself; there’s never a break. With carb counts and insulin ratios that change throughout the day, every meal is a medical procedure. A romp in the snow or a long bike ride can send her blood glucose plummeting. The overnights are the worst, though, because you never know if you overestimated the number of carbs at dinner and gave her too much insulin. Low blood glucose is easily treated with a few sips of juice, but if it goes unnoticed in the middle of the night, it could be fatal. That’s why parents of diabetics are always a little glassy eyed — we rarely sleep.

Why is all this necessary? It’s because Type 1 diabetes (T1D) is an autoimmune disease that attacks the insulin-producing beta cells in the pancreas. Once those cells are dead, insulin is no longer produced, and without insulin the rest of the cells in the body can’t take in the glucose that they need to live. Diabetics have to inject just the right amount of insulin at just the right time to coincide with the blood glucose spike that occurs after meals. Knowing how much to give and when is why we say we have to “learn to think like a pancreas.”

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Animas Ping insulin pump, partial teardown. The cylinder on the bottom is the battery, the motor and syringe compartment are on top. Source: Animas

Things are better than they used to be, for sure. Insulin pumps have been a game changer for T1Ds. An insulin pump is just a tiny syringe pump. A small motor moves the plunger on a disposable syringe filled with a few days worth of insulin. The hormone is delivered through a small catheter placed under the skin every few days — painful, but better than a needle stick with every meal and snack.  A computer keeps track of everything and provides safety against overdosing on insulin, so it’s terribly convenient, but we still need to “think like a pancreas” and calculate the amount to deliver.

Even with its shortcomings, my daughter’s pump has been a blessing, and I’ll do whatever it takes to keep her in the latest gear. Pumps generally cost about $5000 or so, and need to be replaced every three years. While I’m not looking forward to paying the bill when her current pump gives up the ghost, I am certainly keen to do a teardown on the old one. I suspect it’s dead simple in there — a tiny gear motor, some kind of limit switches, and a main board. It’ll be painful to see how little my money buys, but it’ll be cool to play around with it.

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Flexible, Sensitive Sensors From Silly Putty And Graphene

Everyone’s favorite viscoelastic non-Newtonian fluid has a new use, besides bouncing, stretching, and getting caught in your kid’s hair. Yes, it’s Silly Putty, and when mixed with graphene it turns out to make a dandy force sensor.

To be clear, [Jonathan Coleman] and his colleagues at Trinity College in Dublin aren’t buying the familiar plastic eggs from the local toy store for their experiments. They’re making they’re own silicone polymers, but their methods (listed in this paywalled article from the journal Science) are actually easy to replicate. They just mix silicone oil, or polydimethylsiloxane (PDMS), with boric acid, and apply a little heat. The boron compound cross-links the PDMS and makes a substance very similar to the bouncy putty. The lab also synthesizes its own graphene by sonicating graphite in a solvent and isolating the graphene with centrifugation and filtration; that might be a little hard for the home gamer to accomplish, but we’ve covered a DIY synthesis before, so it should be possible.

With the raw materials in hand, it’s a simple matter of mixing and kneading, and you’ve got a flexible, stretchable sensor. [Coleman] et al report using sensors fashioned from the mixture to detect the pulse in the carotid artery and even watch the footsteps of a spider. It looks like fun stuff to play with, and we can see tons of applications for flexible, inert strain sensors like these.

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Clear The Air Around Your CNC Router With A Custom Dust Shroud

Using a CNC router is a dusty business if your material of choice is wood. Sure, you can keep things tidy by chasing the cutter around the table with a shop vac, but that sort of takes the fun out of having a machine that can make cuts without you. The big boy machines all have integrated dust collection, and now you can too with this 3D-printed CNC router dust shoe.

Designed specifically for the X-Carve with a DeWalt 611 router, [Mark Edstrom]’s brush is a simple design that’s almost entirely 3D printed. The shroud encloses the router body and clamps to the mounting bracket, totally surrounding the business end of the machine. The cup is trimmed with a flexible fringe to trap the dust and guide it to the port that fits a small (1-1/4″ diameter) shop vac hose. The hose is neatly routed along the wiring harness, and the suction is provided by a standard shop vac.

Files for the cup are up on Thingiverse; we suspect it’d be easy to modify the design to work with other routers and dust collectors. You might even find a way to shroud a laser cutter and capture the exhaust with a DIY filter.

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Cheap Chainsaw Teardown Reveals Buried Treasures

People seem to have a love-hate relationship with Harbor Freight, and it mostly seems that they love to hate the purveyor of discount tools. This is not without cause — any number of HF tools have fallen apart in our hands. But there are some gems to be found amid the dregs and dross of your local branch of the 700-store US chain, as long as you match the tool to your needs and manage your expectations.

Now, we’d normally shy away from any electric chainsaw, especially a cordless saw, and doubly so a Harbor Freight special. But as [Professor Charles] demonstrates with his detailed and humorous teardown, the Lynxx 40-volt cordless 14″ chainsaw might be worth picking up just for harvesting parts. First there’s the battery pack, which is chock full of 18650 lithium cells. [Professor Charles] leads us on a detailed tour of the design compromises of the battery and charger and is none too impressed with either, but he clearly understands what it means to build to a price point. While [Charles] found the stock motor controller somewhat anemic, the real buried treasure in the tool is a huge brushless motor, powerful enough to “throw an 8-inch Vise Grip at you” during a (not so) locked rotor test.

The whole teardown is enlightening as to the engineering decisions that go into mass-market tools, so even if you can’t think of something to do with this motor, the article is worth a read. At $169 for the Lynxx (before the 20% coupon in your Sunday paper every week) it’s a little pricey to buy just to harvest parts, but it wouldn’t be the first HF tool to suffer that fate. We’ll bet these things will start showing up broken on the secondary market for a song, and if the [Professor]’s assessments are right, it likely won’t be the motors that fail.

Massive 20-oz. Copper PCB Enables Electric Racing

Is twenty times the copper twenty times as much fun to work with? Ask [limpkin] and follow along as he fabricates a DC/DC block for a Formula E race car on 20-oz copper PCBs.

The typical boards you order from OSH Park and the like usually come with 1-ounce copper – that’s one ounce of copper cladding per square foot of board. For those averse to Imperial units, that’s a copper layer 34 micrometers thick. [limpkin]’s Formula E control board needs to carry a lot of current, so he specified 700-micrometer thick cladding, or 20-oz per square foot. The board pictured cost $2250, so you’d figure soldering on the components would be an exotic process, but aside from preheating the board, [limpkin] took it in stride. Check out the image gallery of the session and you’ll see nothing but a couple of regular high-wattage soldering irons, with dirty tips to boot.

It’s pretty neat comparing what’s needed for power electronics versus the normal small signal stuff we usually see. We’d recommend looking at [Brian Benchoff]’s “Creating a PCB in Everything” series for design tips, but we’re not sure traditional tools will work for boards like these. And just for fun, check out the Formula E highlights video below the break to see what this build is part of.

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Build This Barn Door Tracker Today, Take Stunning Shots Of The Galaxy Tonight

Think you need some fancy equipment to get stunning shots of the night sky? Surely those long-exposure shots that show the Milky Way in all its glory take expensive telescopes with complicated motor-driven equatorial mounts, right? Guess again – you can slap together this simple barn door tracker for a DSLR for a couple of bucks and by wowing people with your astrophotography prowess tonight.

Those stunning, deeply saturated shots of our galaxy require a way to cancel out the Earth’s movement, lest star trails ruin your long exposure shots. Enter the barn door tracker, a simple device to let you counter the Earth’s rotation. [benrules2]’s version of the tool is ridiculously simple – two boards connected by a hinge. A short length of threaded rod with a large handle passes through a captive nut in the upper board.

A little trig allows you to calculate how much and how often to turn the handle (by hand!) to counter the planet’s 0.25°/minute diurnal rotation. Surprisingly, the long exposure times seem to even out any jostling introduced by handling the rig, but we’d still imagine a light touch and a sturdy tripod would be best. Those of you with less patience might automate this procedure.

It seems a lot to ask of a rig that you could probably throw together in an hour from scrap, but you can’t argue with [benrules2]’s results. His isn’t the only barn door tracker we’ve covered, but it looks like the simplest by far and would be a great project to build with kids.

[via r/DIY]