Junkyard Dish Mount Tracks Weather Satellites

January 2, 2017 by Dan Maloney 11 Comments

There’s a magnificent constellation of spacecraft in orbit around Earth right now, many sending useful data back down to the surface in the clear, ready to be exploited. Trouble is, it often takes specialized equipment that can be a real budget buster. But with a well-stocked scrap bin, a few strategic eBay purchases, and a little elbow grease, a powered azimuth-elevation satellite dish mount can become affordable.

The satellites of interest for [devnulling]’s efforts are NOAA’s Polar-orbiting Operational Environmental Satellites (POES), a system of low-Earth orbit weather birds. [devnulling] is particularly interested in direct reception of high-definition images from the satellites’ L-band downlink. The mount he came up with to track satellites during lengthy downloads is a tour de force of junkyard build skills.

The azimuth axis rotates on a rear wheel bearing from a Chevy, the elevation axis uses cheap pillow blocks, and the frame is welded from scrap angle iron and tubing. A NEMA-23 stepper with 15:1 gearhead rotates the azimuth while a 36″ linear actuator takes care of elevation. The mount has yet to be tested in the wind; we worry that sail area presented by the dish might cause problems. Here’s hoping the mount is as stout as it seems, and we’ll look forward to a follow-up.

It would work for us, but a 4-foot dish slewing around in the back yard might not be everyone’s taste in lawn appurtenances. If that’s you and you still want to get your weather data right from the source, try using an SDR dongle and chunk of wire.

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Lost PLA Casting Brings Out The Beauty Of Macromolecules

January 2, 2017 by Dan Maloney 6 Comments

Biochemistry texts are loaded with images of the proteins, nucleic acids, and other biopolymers that make up life. Depictions of the 3D structure of macromolecules based on crystallography and models of their most favorable thermodynamic conformations are important tools. And some are just plain beautiful, which is why artist [Mike Tyka] has taken to using lost-PLA casting to create sculptures of macromolecules from bronze, copper, and glass.

We normally don’t cover strictly artistic projects here at Hackaday, although we do make exceptions, such as when the art makes a commentary on technology’s place in society. In [Mike]’s case, not only is his art beautiful and dripping with nerd street cred, but his techniques can be translated to other less artsy projects.

For “Tears”, his sculpture of the enzyme lysozyme shown in the banner image, [Mike] started with crystallographic data that pinpoints every peptide residue in the protein. A model is created for the 3D printer, with careful attention paid to how the finished print can be split apart to allow casting. Clear PLA filament is used for the positive because it burns out of the mold better than colored plastic. The prints are solvent smoothed, sprues and air vents added, and the positive is coated with a plaster mix appropriate for the sculpture medium before the plastic is melted out and the mold is ready for casting.

[Mike]’s sculpture page is well worth a look even if you have no interest in macromolecules or casting techniques. And if you ever think you’ll want to start lost-PLA casting, be sure to look over his build logs for plenty of tips and tricks. “Tears” is executed in bronze and glass, and [Mike]’s description is full of advice on how to handle casting such vastly different media.

Thanks to [Dave Z.] for the tip.

Hacked CCFL Inverter Becomes An Arc Lighter

December 31, 2016 by Dan Maloney 14 Comments

[GreatScott!] needs to light off fireworks with an arc rather than a flame, because “fireworks and plasma” is cooler than fireworks and no plasma. To that end, he attempted to reverse engineer an arc lighter, but an epoxy potted high-voltage assembly thwarted him. Refusing to accept defeat, he modified a CCFL inverter into an arc lighter, and the process is pretty educational.

With his usual impeccable handwriting and schematic drawing skills, [GreatScott!] documents that his CCFL inverter is a resonant Royer oscillator producing a sine wave of about 37 kHz, which is then boosted to about 2400 volts. That’s pretty good, but nowhere near the 15 kilovolts needed for a self-sustaining arc across electrodes placed 5 mm apart. A little math told him that he could achieve this by rewinding the transformer’s primary with only 4 turns. After some testing, the rewound transformer was fitted back into the Royer circuit and with a few modifications the arc was struck.

It’s not a finished project yet, and we’re looking forward to seeing how [GreatScott!] puts this to use. For now, we’re grateful for the lesson is Royer oscillators and rewinding transformers. But if you’d rather hack an off-the-shelf arc lighter, there’s always this arc lighter pyrography pen, or this mini plasma cutter.

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Parts Bin Bonanza Leads To Arduino FM Radio

December 29, 2016 by Dan Maloney 15 Comments

Trolling eBay for parts can be bad for your wallet and your parts bin. Yes, it’s nice to be well stocked, but eventually you get to critical mass and things start to take on a life of their own.

This unconventional Arduino-based FM receiver is the result of one such inventory overflow, and even though it may take the long way around to listening to NPR, [Kevin Darrah]’s build has some great tips in it for other projects. Still in the mess-o-wires phase, the radio is centered around an ATmega328 talking to a TEA5767 FM radio module over I²C. Tuning is accomplished by a 10-turn vernier pot with an analog meter for frequency display. A 15-Watt amp drives a pair of speakers, but [Kevin] ran into some quality control issues with the amp and tuner modules that required a little extra soldering as a workaround. The longish video below offers a complete tutorial on the hardware and software and shows the radio in action.

We like the unconventional UI for this one, but a more traditional tuning method using the same guts is also possible, as this retro-radio refit shows.

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Jukebox Gets Raspberry Pi Update, But It’s Not For Streaming

December 28, 2016 by Dan Maloney 7 Comments

Here’s a retro-electronic rehab with a twist. Normally we’d expect a jukebox Raspberry Pi project to replace the obsolete electromechanical guts with streamed music, but an intact jukebox with a Raspberry Pi remote control is a nice change.

Old-time jukes like [revnhoj]’s 1954 AMI F120 are electromechanical marvels. Stocked with 60 45-rpm discs in a horizontal rack, an arm mounted on a track would retrieve the correct disc and place it on the turntable to play the selected song. The unit in the video below was the main jukebox, which supported “wall boxes” mounted at booths so patrons could select tunes without leaving their tables. [revnhoj] simulated a wall box with a Raspberry Pi connected to the original wall box interface through relays. The Pi serves up a GUI that can be accessed via a tablet, the correct contacts are tickled, and [revnhoj]’s collection of 45s is played through the original mechanism and amplifier, in all its “Sonoramic Sound” majesty. It’s a pretty neat hack that adds new functionality while being true to the original platform.

The chatter on the reddit thread where we spotted this hack was trending toward adding streaming audio, but we truly hope the juke stays intact and serving only vinyl. We’ve seen jukeboxes gutted before, and while it might make sense for some, we like the old school approach better.

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Micro Radio Time Station Keeps Watch In Sync

December 28, 2016 by Dan Maloney 14 Comments

The US National Institute of Standards and Technology (NIST) broadcasts atomic clock time signals from Fort Collins, Colorado on various frequencies. The WWVB signal on 60 kHz blasts out 70,000 watts that theoretically should reach the entire continental US. Unfortunately for [Anish Athalye], the signals do not reach his Massachusetts dorm, so he built this GPS to WWVB converter to keep his Casio G-Shock self-setting watch on track.

Not a repeater but a micro-WWVB transmitter, [Anish]’s build consists of a GPS receiver module and an ultra low-power 60kHz transmitter based on an ATtiny44a microcontroller’s hardware PWM driving a ferrite rod antenna. It’s not much of a transmitter, but it doesn’t need to be since the watch is only a few inches away. That also serves to keep the build in compliance with FCC regulations regarding low-power transmissions. Heavy wizardry is invoked by the software needed to pull time data off the GPS module and convert it to WWVB time code format, with the necessary time zone and Daylight Savings Time corrections. Housed in an attractive case, the watch stand takes about three minutes to sync the watch every night.

[Anish] offers some ideas for improving the accuracy, but we think he did just fine with this build. We covered a WWVB signal spoofer before, but this build is far more polished and practical.

Long-range Electric Longboard Outlasts Rider

December 27, 2016 by Dan Maloney 24 Comments

What could be better than a holiday ride past the palm trees and blue waters of a Mediterranean resort town? Perhaps making that ride on a long-range electric longboard of your own design will ice that particular cake.

And when we say long range, we mean it – an estimated 25 miles. The only reason [overclocker_kris] couldn’t come up with an exact number in the test drive seen below is that he got too tired to continue after mile 20. With a bit of juice left in the 64-cell battery pack, built from 18650s harvested from old laptops, the board was sure to have another five miles in it. A custom molded underslung carbon fiber enclosure houses the battery pack and electronics, including the receiver for the handheld remote control and the ESCs for the two motors. Motor mounts were fabbed from aluminum and welded to the trucks, with power transmission through timing belts to 3D-printed pulleys. It’s a good-looking build, and topping out at 22 MPH isn’t too shabby either.

We’ve covered fleets of electric longboards before, from those with entirely 3D-printed decks to one with a flexible battery pack. But we doubt any have the endurance and performance of this board.

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