Supercon 2024: From Consultant To Prototyper On A Shoestring Budget

Many engineers graduate from their studies and head out into the workforce, seeking a paycheck and a project at some existing company or other. Often, it’s not long before an experienced engineer begins to contemplate striking out on their own, working as a skilled gun-for-hire that makes their own money and their own hours.

It’s a daunting leap, but with the promise of rich rewards for those that stick the landing. That very leap is one that our own Dave Rowntree made. He came to Supercon 2024 to tell us what the journey was like, and how he wound up working on some very special shoes.

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Passive Saturation Box Is A Cheap Way To Distort Your Sound

Distortion pedals and overdrive effects usually have a bunch of lovely transistors or op-amps inside and lots of knobs and dials to tweak the sound to your personal taste. However, it’s possible to get some crunchiness in your audio signal without all that fuss, as [Simon Hutchinson] demonstrates with his $2 “analog saturation box”.

The effect is achieved quite simply by installing a pair of diodes in opposite orientations, connected from the signal path to ground. This configuration is also known as wiring diodes in “anti-parallel.” When the signal increases in amplitude beyond the diode’s forward voltage, the diode conducts and the signal’s peak is clipped off, which creates a distorted tone. Since there are two diodes, one in each orientation, both the tops and bottoms of the AC audio signal are clipped in this manner.

The amount of clipping is highly dependent on the diodes chosen and the strength of the signal you’re working with. Silicon diodes clip around 0.7 V, while germanium diodes clip at about 0.3 V, but that doesn’t give you much flexibility. You can work with this to some degree, though. You can up the minimum clipping level by stacking more diodes in series in each direction, or you can put in a potentiometer to vary your signal’s level before it hits the diodes. Really, though, this hard voltage limit is why more commonly, we use active distortion or overdrive effects that have more options for gain and level and such.

[Simon Hutchinson] does an able job of explaining the effect and demonstrates its use with some simple beats. As a passive device, it’s pretty one note—there’s no EQs to mess with the frequency response, and no ability to change anything else about the sound, either. Still, it’s interesting to hear the effect it does have on a signal, and you might just find this is all the distortion you need. If you’d rather go into full-fat distortion though, we’ve covered that too.

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3D Printing A Modular Guitar Means It Can Look Like Whatever You Want

Got some spare filament and looking to build a guitar you can truly call your own? [The 3D Print Zone] has created a modular 3D printable guitar system that lets you easily mix and match different components for the ultimate in customization.

The build is based around a central core, which combines the pickups, bridge, and neck into one solid unit. This is really the heart of the guitar, containing all the pieces that need to be in precise alignment to get those strings vibrating precisely in tune. The core then mounts to a printed outer body via mating slots and rails, which in the main demo is made to look like a Les Paul-style design. This outer body also hosts the volume, tone, and pickup controls. Output from the pickups travels to the controls in the outer body via a set of metallic contacts.

What’s cool about this build is that the sky really is the limit for your creativity. As the video below demonstrates, the main build looks like a Les Paul. But, armed with the right CAD software, you can really make a guitar that looks like whatever you want, while the 3D printer does all the hard work of making it a reality. The files to print the guitar, along with the pickups and other components, are available as kits—but there’s also nothing stopping you from working up your own printed guitar design from scratch, either.

We’ve seen some other great 3D printed guitars before, too.

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Building An Automatic Wire Stripper And Cutter

Stripping and cutting wires can be a tedious and repetitive part of your project. To save time in this regard, [Red] built an automatic stripper and cutter to do the tiring work for him.

An ESP32 runs the show in this build. Via a set of A4988 stepper motor drivers, it controls two NEMA 17 stepper motors which control the motion of the cutting and stripping blades via threaded rods. A third stepper controls a 3D printer extruder to move wires through the device. There’s a rotary encoder with a button for controlling the device, with cutting and stripping settings shown on a small OLED display. It graphically represents the wire for stripping, so you can select the length of the wire and how much insulation you want stripped off each end. You merely need select the measurements on the display, press a button, and the machine strips and cuts the wire for you. The wires end up in a tidy little 3D-printed bin for collection.

The build should be a big time saver for [Red], who will no longer have to manually cut and strip wires for future builds. We’ve featured some other neat wire stripper builds before, too. Video after the break.

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Building An Eight Channel Active Mixer

There are plenty of audio mixers on the market, and the vast majority all look the same. If you wanted something different, or just a nice learning experience, you could craft your own instead. That’s precisely what [Something Physical] did. 

The build was inspired by an earlier 3-channel mixer designed by [Moritz Klein]. This project stretches to eight channels, which is nice, because somehow it feels right that a mixer’s total channels always land on a multiple of four. As you might expect, the internals are fairly straightforward—it’s just about lacing together all the separate op-amp gain stages, pots, and jacks, as well as a power LED so you can tell when it’s switched on. It’s all wrapped up in a slant-faced wooden box with an aluminum face plate and Dymo labels. Old-school, functional, and fit for purpose.

It’s a simple build, but a satisfying one; there’s something beautiful about recording on audio gear you’ve hewn yourself. Once you’ve built your mixer, you might like to experiment in the weird world of no-input mixing. Video after the break.

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3D Printed Tank Has A Cannon To Boot

Few of us will ever find ourselves piloting a full-sized military tank. Instead, you might like to make do with the RC variety. [TRDB] has whipped up one of their own design which features a small little pellet cannon to boot.

The tank is assembled from 3D printed components — with PETG filament being used for most of the body and moving parts, while the grippy parts of the treads are printed in TPU. The tank’s gearboxes consist of printed herringbone gears, and are driven by a pair of powerful 775 brushed DC motors, which are cooled by small 40 mm PC case fans. A rather unique touch are the custom linear actuators, used to adjust the tank’s ride height and angle relative to the ground. The small cannon on top is a flywheel blaster that fires small plastic pellets loaded from a simple drum magazine. Running the show is an ESP32, which responds to commands from [TRDB]’s own custom RC controller built using the same microcontroller.

As far as DIY RC tanks go, this is a very complete build. We’ve seen some other great work in this space, like this giant human-sized version that’s big enough to ride in.

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Supercon 2024: How To Track Down Radio Transmissions

You turn the dial on your radio, and hear a powerful source of interference crackle in over the baseline noise. You’re interested as to where it might be coming from. You’re receiving it well, and the signal strength is strong, but is that because it’s close or just particularly powerful? What could it be? How would you even go about tracking it down?

When it comes to hunting down radio transmissions, Justin McAllister and Nick Foster have a great deal of experience in this regard. They came down to the 2024 Hackaday Superconference to show us how it’s done.

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