A Little Rewiring Teaches A Creality Ender 3 New Tricks

The Creality Ender 3 is part of the new wave of budget 3D printers, available for less than $250 from many online retailers. For the money, it’s hard to complain about the machine, and it’s more than suitable for anyone looking to get make their first steps into the world of FDM printing. But there’s certainly room for improvement, and as [Simon] shows in a recent blog post, a little effort can go a long way towards pushing this entry-level printer to the next level.

The first step was to replace the printer’s stepper drivers with something a bit more modern. Normally the Ender 3 uses common A4988 drivers, but [Simon] wanted to replace them with newer Trinamic drivers that offer quieter operation. Luckily, Trinamic makes a drop-in replacement for the A4988 that makes installation relatively easy. You’ll need to change out a few caps and remove some resistors from the board to make everyone play nice, but that shouldn’t pose a challenge to anyone who knows their way around a soldering iron.

Beyond quieter running steppers, the Trinamic TMC2208 drivers also offer direct UART control mode. Of course the Ender’s board was never designed for this, so the MCU doesn’t have enough free pins to establish serial communications with the three drivers (for the X, Y, and Z axes). But [Simon] realized if he sacrificed the SD card slot on the board, the six pins that would free on the controller could be cut and rewired to the driver’s UART pins.

Combined with the Klipper firmware, these relatively minor modifications allows him to experiment with printing at speeds far greater than what was possible before. Considering the kind of headaches that a ~$200 printer would have given you only a few years ago, it’s impressive what these new machines are capable of; even if it takes a few tweaks.

Slice Through Your Problems With A Shukran

We’d wager most hackers are familiar with FTDI as the manufacturer of the gold standard USB-UART interfaces. Before parts like the ultra cheap CH340 and CP2102 became common, if you needed to turn a USB cable into a TTL UART device, “an FTDI” (probably an FT232RL) was the way to make that happen. But some of the parts in the FT232* family are capable of much more. Wanting to get at more than a UART, [linker3000] designed the Shukran to unlock the full potential of the FT232H.

The FT232H is interesting because it’s an exceptionally general purpose interface device. Depending on configuration it can turn USB into UART, JTAG, SPI, I2C, and GPIO. Want to prototype the driver for a new sensor? Why bother flashing your Teensy when you can drive it directly from the development machine with an FT232H and the appropriate libraries?

The Shukran is actually a breakout for the “CJMCU FT232H” module available from many fine internet retailers. This board is a breakout that exposes a USB-A connecter on one side and standard 0.1″ headers on the other, with a QFN FT232H and all the passives in the middle. But bare 0.1″ headers (in a square!) require either further breadboarding or a nest of jumper wires to be useful. Enter the Shukran. In this arrangement, the CJMCU board is cheap and handles the SMT components, and the Shukran is easy to assemble and makes it simple to use.

The Shukran gives you LEDs, buttons and switches, and a bunch of pull up resistors (for instance, for I2C) on nicely grouped and labeled headers. But most importantly it provides a fused power supply. Ever killed the USB controller in your computer because you forgot to inline a sacrificial USB hub? This fuse should take care of that risk. If you’re interested in building one of these handy tools, sources and detailed BOM as well as usage instructions are available in the GitHub repo linked at the top.

Vintage Plotter Gets Bluetooth Upgrade

Recently [iot4c] stumbled upon this gorgeous Robotron Reiss plotter from 1989, brand-new and still in its original box. Built before the fall of the Berlin Wall in East Germany, it would be a crime to allow such a piece of computing history to go unused. But how to hook it up to a modern system? Bad enough that it uses some rather unusual connectors, but it’s about to be 2020, who wants to use wires anymore? What this piece of Cold War hardware needed was an infusion of Bluetooth.

While the physical ports on the back of the Robotron certainly look rather suspect, it turns out that electrically they’re just RS-232. In practice, this means converting it over was fairly straightforward. With a Bolutek BK3231 Bluetooth module and an RS-232 to UART converter, [iot4c] was able to create a wireless adapter that works transparently on the plotter by simply connecting it to the RX and TX pins.

A small DC buck converter was necessary to provide 3.3 V for the Bluetooth adapter, but even still, there was plenty of room inside the plotter’s case to fit everything in neatly. From the outside, you’d have no idea that the hardware had ever been modified at all.

But, like always, there was a catch. While Windows had no trouble connecting to the Bluetooth device and assigning it a COM port, the 512 byte buffer on the plotter would get overwhelmed when it started receiving commands. So [iot4c] wrote a little script in Node.js that breaks the commands down into more manageable chunks and sends them off to the plotter every 0.1 seconds. With this script in place the Robotron moved under its own power for the first time in ~30 years by parsing a HP-GL file generated by Inkscape.

If you’re interested in a plotter of your own but don’t have a vintage one sitting around, never fear. We’ve seen an influx of DIY plotters recently, ranging from builds that use popsicle sticks and clothespins to customizable 3D printed workhorses.

Dissecting The TL-WR841N For Fun And Profit

The TP-Link TL-WR841N isn’t a particularly impressive piece of hardware, but since it works decently well and sells for under $20 USD, it’s one of the most popular consumer routers on Amazon. Now, thanks to [TrendyTofu] of the Zero Day Initiative, we now have a concise step-by-step guide on how to hack your way into the newer versions of the hardware and take full control over this bargain WiFi device. This work was initially done to help test out reported vulnerabilities in the router’s firmware, but we’re sure the readers of Hackaday can come up with all sorts of potential uses for this information.

TP-Link helpfully labeled the UART pins

The story starts, as so many before it have, with a serial port. Finding the UART pads on the PCB and wiring up a level shifter was no problem, but [TrendyTofu] found it was only working one-way. Some troubleshooting and an oscilloscope later, the culprit was found to be a 1kΩ pull down resistor connected to the RX line that was keeping the voltage from peaking high enough to be recognized.

Once two-way communication was established, proper poking around inside the router’s Linux operating system could begin. It wasn’t a huge surprise to find the kernel was ancient (version 2.6.36, from 2010) and that the system utilities had been stripped to the absolute bare minimum to save space. Replacing the firmware entirely would of course be ideal, but unfortunately OpenWRT has dropped support for the newer hardware revisions of the TL-WR841N.

To teach this barebones build of Linux some new tricks, [TrendyTofu] used the mount command to find a partition on the system that actually had write-access, and used that to stash a pre-compiled build of BusyBox for MIPS. With a more complete set of tools, the real fun could begin: using GDB to debug TP-Link’s binaries and look for chinks in the armor. But feel free to insert your own brand of mayhem here.

You might think that in the era of the Raspberry Pi, abusing cheap routers to turn them into general purpose Linux boxes would be somewhat out of style. Frankly, you’d be right. But while the days of strapping Linksys WRT54Gs to remote controlled cars might be long be gone, there are still some routers out there interesting enough to make it worth dusting off this time-honored hardware hacker tradition.

Driving A 16×2 LCD With Voltage Modulation

The basic 16×2 LCD is an extremely popular component that we’ve seen used in more projects than we could possibly count. Part of that is because modern microcontrollers make it so easy to work with; if you’ve got an I2C variant of the display, it only takes four wires to drive it. That puts printing a line of text on one of these LCDs a step or two above blinking an LED on a digital pin on the hierarchy of beginner’s electronics projects.

What’s that? Even four wires is too many? In that case, you might be interested in this hack from [Vinod] which shows how you can drive the classic 16×2 with data and power on the same pair of wires. You’ll still need a microcontroller “backpack” for the LCD to interpret the modulated voltage, but if you’ve got an application for a simple remote display, this is definitely worth checking out.

The basic idea is to “blink” the 5 V line so quick that a capacitor on the LCD side can float the electronics over the dips in voltage. As long as one of the pins of the microcontroller is connected to the 5 V line before the capacitor, it will be able to pick up when the line goes low. With a high enough data rate and a large enough capacitor as a buffer, you’re well on the way to encoding your data to be displayed.

For the transmitting side, [Vinod] is using a Python script on his computer that’s sending out the text for the LCD over a standard USB to UART converter. That’s fed into a small circuit put together on a scrap of perfboard that triggers a MOSFET off of the UART TX line.

We actually covered the theory behind this technique years ago, but it’s always interesting to see somebody put together a real-world example. There might not be too many practical uses for this trick in the era of dirt-cheap microcontrollers bristling with I/O, but it might make a fun gag at your hackerspace.

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ATtiny Gets A Tiny Software UART

Modern microcontroller platforms spoil us with their performance and expansive spec sheets. These days it’s not uncommon to be developing for a cheap micro that has a clock rate well in excess of 100MHz, with all manner of peripherals baked in. DACs, WiFi, you name it – it’s in there, with a bunch of libraries to boot. It wasn’t always this way, and sometimes you would even find yourself lacking hardware serial support. In these cases, the bitbanged software UART is your friend, and [MarcelMG] decided to document just how it’s done.

The amateur programmer’s first recourse may be to use delays to properly time the output data stream. This has the drawback of wasting processor cycles and doesn’t let the microcontroller do much else useful. Instead, [Marcel] discusses the proper way to do things, through the use of interrupt service routines and hardware timers.

[Marcel]’s implementation is for the ATtiny24A, though it should be easily portable to other AVR8 processors. Taking up just 2 bytes of RAM and 276 bytes of program space, it’s compact – which is key on resource-limited 8-bit devices. The code is available on Github if you fancy trying it out yourself.

It’s a technique that is more than familiar to the old hands, but useful to those new to the art. It can be particularly useful if you need to get data out of a legacy platform with limited options. As times change, it’s important to pass on the techniques of yesteryear to the new generation. Of course, if things are really tight, you can even do a half-duplex UART on a single pin.


Pi Zero Gives Amateur Astronomer Affordable Control Of Telescope

Like many other hobbies, astronomy can be pursued on many levels, with equipment costs ranging from the affordable to the – well, astronomical. Thankfully, there are lots of entry-level telescopes on the market, some that even come with mounts that automatically find and track heavenly bodies. Finding a feature is as easy as aligning to a few known stars and looking up the object in the database embedded in the remote.

Few of the affordable mounts are WiFi-accessible, though, which is a gap [Dane Gardner]’s Raspberry Pi interface for Celestron telescopes aims to fill. For the price of a $10 Pi Zero W and a little know-how, [Dane] was able to gain full control over his ‘scope. His instrument is a Celestron NexStar, a Schmidt-Cassegrain reflector with a 150-mm aperture, has a motorized altitude-azimuth mount. The handheld remote had enough room for him to add the Zero, powering it from the mount’s battery pack. The handset has an RS-232 serial port built-in, but with the level differences [Dane] just connected the Pi directly to the handset before the UART. Running INDI, a cross-platform astronomical instrument control library, he now has total control of the scope, and he can use open source astronomy software rather than the limited database within the handset. As a neat side trick, the telescope can now be controlled with a Bluetooth gamepad.

Astronomy and electronics go hand in hand, whether in the optical or radio part of the spectrum. We like the way [Dane] was able to gain control of his telescope, and we’d like to hear about what he sees with his new tool. Assuming the Seattle weather ever cooperates.

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