Mostly Printed CNC Gets A Few Upgrades

May 7, 2024 by 8 Comments

The Mostly Printed CNC is famous for two things. First, being made mostly from 3D printed parts and commonly available steel tubing. Second, because of the materials used, its rigidity isn’t fantastic. But any CNC router is better than no CNC router, and [Alan Reiner]’s “Mostly Mostly Printed CNC” upgrades the base MPCNC into a much more capable unit.

MPCNC purists may want to look away, as the video below shows [Alan] committing the heresy of adding linear rails to his machine. The rails were sourced from VEVOR and at less than $100 for 10 meters, it must have been hard to resist. The rigidity wasn’t amazing — witness the horrific chatter at around the 5:15 mark — but [Alan] sorted that out with some aluminum extrusion and printed adapters.

Those upgrades alone were enough to let [Alan] dive into some aluminum cutting, but he also wanted to address another gripe with his base build: the Z-axis backlash. The fix there was to add another lead screw nut on an adjustable carrier. By tweaking the relative angles of the two opposed nuts, almost all of the backlash was taken up. [Alan] also replaced the motor coupling on the Z axis with a Lovejoy-style coupler, to remove as much axial compliance as possible.

Along with the motion control mods, [Alan] improved work holding and added an enclosure to tame the chip beast, along with some upgrades to the control electronics. The results are pretty good and appear well worth the modest added expense. Maybe a wireless controller can be next on the upgrade list?

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256-Core RISC-V Megacluster

May 7, 2024 by 16 Comments

Supercomputers are always an impressive sight to behold, but also completely unobtainable for the ordinary person. But what if that wasn’t the case? [bitluni] shows us how it’s done with his 256-core RISC-V megacluster.

While the CH32V family of microcontrollers it’s based on aren’t nearly as powerful as what you’d traditionally find in a supercomputer, [bitluni] does use them to demonstrate a property of supercomputers: many, many cores doing the same task in parallel.

To recap our previous coverage, a single “supercluster” is made from 16 CH32V003 microcontrollers connected to each other with an 8-bit bus, with an LED on each and the remaining pins to an I/O expander. The megacluster is in turn made from 16 of these superclusters, which are put in pairs on 8 “blades” with a CH32V203 per square as a bridge between the supercluster and the main 8-bit bus of the megacluster, controlled by one last CH32V203.

[bitluni] goes into detail about designing PCBs that break KiCad, managing an overcrowded bus with 16 participants, culminating in a mesmerizing showcase of blinking LEDs showing that RC oscillators aren’t all that accurate.

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Supercon 2023: MakeItHackin Automates The Tindie Workflow

May 7, 2024 by 2 Comments

Selling your hardware hacks is a great way to multiply your project’s impact, get your creations into others’ hands, and contribute to your hacking-related budget while at it. If you’re good at it, your store begins to grow. From receiving a couple orders a year, to getting one almost every day – if you don’t optimize the process of mailing orders out, it might just start taking a toll on you.

That is not to say that you should worry – it’s merely a matter of optimization, and, now you have a veritable resource to refer to. At Supercon 2023, [MakeItHackin]/[Andrew] has graced us with his extensive experience scaling up your sales and making your shipping process as seamless as it could be. His experience is multifaceted, and he’s working with entire four platforms – Tindie, Lectronz, Etsy and Shopify, which makes his talk all that more valuable.

[MakeItHackin] tells us how he started out selling hardware, how his stores grew, and what pushed him to automate the shipping process to a formidable extent. Not just that – he’s developed a codebase for making the shipping experience as smooth as possible, and he’s sharing it all with us.

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Peering Inside The Tang FPGA

May 6, 2024 by 14 Comments

[Grug] has been working with the Tang Nano 9K FPGA board. He wanted to use the Gowin Analysis Oscilloscope (GAO) to build an internal monitor into the device for probing internal points. The problem is that the documentation is a bit lacking, so he made a video showing how to make it work to help us all out.

The idea for this isn’t unique, although for some vendors, getting this capability requires you to buy a license or the free versions are limited. We were disappointed, as was [Greg], that he had to run Windows to get the software to work.

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Retrotechtacular: How Not To Use Hand Tools

May 6, 2024 by 48 Comments

Whatever you’re doing with your hand tools, by the US Army’s lights, you’re probably doing it wrong. That seems to be the “Green Machine’s” attitude on pliers and screwdrivers, at least, the main stars of this 1943 War Department training film on the horrors of tool abuse.

As kitschy as the film might be, they weren’t wrong. That’s especially true about the dreaded slip-joint pliers, which seem to find their way onto everyone’s list of unloved tools and are shown being used for their true purpose — turning nuts and bolt heads from hexagons into circles. Once that gore is wrapped up, we’re treated to the proper uses of pliers, including the fascinating Bernard-style parallel jaw pliers. We can recall these beauties kicking around the bottom of Dad’s tool kit and being entranced by the mechanism used to keep the jaws parallel and amplify the force applied. Sadly, those pliers are long gone now; Tubalcain did a great review of these pliers a few years back if you need a refresher.

A selection of screwdrivers gets the same treatment, complete with dire warnings against using them as prybars and chisels. Also against the Army Way is using the wrong size screwdriver for the job, lest you strip the head of the screw or break the tool itself. It has to be said that the Plomb Tool Company of Los Angeles, which produced the film, made some fantastic-looking screwdrivers back in the day. The square shanks on some of those straight screwdrivers are enormous, and the wooden handles look so much more comfortable than the greebled-up plastic nonsense manufacturers seem to favor these days. Also interesting is the reference to the new-fangled Phillips screw, not to mention the appearance of a Yankee-style spiral ratcheting screwdriver, another of Dad’s prized acquisitions that thankfully is still around to this day.

What strikes us about these military training films is how many of them were produced. No subject seemed too mundane to get a training film made about it, and so many were made that one is left wondering how there was any time left for soldiering after watching all these films. But really, it’s not much different today, when we routinely pull up a random YouTube video to get a quick visual demo of how to do something we’ve never tried before. The medium may have changed, but visual learning is still a thing.

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Non Contact Scope Probe Costs Nearly Nothing

May 6, 2024 by 2 Comments

[IMSAI Guy] wants you to build a non-contact scope probe. The cost? Assuming you have a bit of wire and a regular scope probe, it won’t cost you anything. Why do you want such a thing? You can see what he does with it in the video below.

The probe is really just a coil with little slip-over coils that grab it. You can stick it on and remove it just as easily, so you don’t have to sacrifice the probe for normal use. It won’t give you high-accuracy readings, but if you want to sniff around a circuit without directly connecting to it, it will do the trick. If you are too lazy to make a coil, you can even clip a ground lead to the probe tip, although that won’t work quite as well.

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Retrogadgets: The Ageia PhysX Card

May 6, 2024 by 27 Comments

Old computers meant for big jobs often had an external unit to crunch data in specific ways. A computer doing weather prediction, for example, might have an SIMD (single instruction multiple data) vector unit that could multiply a bunch of numbers by a constant in one swoop. These days, there are many computers crunching physics equations so you can play your favorite high-end computer game. Instead of vector processors, we have video cards. These cards have many processing units that can execute “kernels” or small programs on large groups of data at once.

Awkward Years

However, there was that awkward in-between stage when personal computers needed fast physics simulation, but it wasn’t feasible to put array processing and video graphics on the same board. Around 2006, a company called Ageia produced the PhysX card, which promised to give PCs the ability to do sophisticated physics simulations without relying on a video card.

Keep in mind that when this was built, multi-core CPUs were an expensive oddity and games were struggling to manage everything they needed to with limited memory and compute resources. The PhysX card was a “PPU” or Physics Processor Unit and used the PCI bus. Like many companies, Ageia made the chips and expected other companies — notably Asus — to make the actual board you’d plug into your computer.

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