DIY CNC Uses Lots Of 3D-Printed Parts

November 5, 2021 by 21 Comments

There are probably almost as many DIY CNC designs as there are DIY CNCs. And there’s nothing wrong with that! We really liked [maxvfischer’s] documentation on GitHub for a machine he made based on a design by [Ivan Miranada].

In addition to a complete bill of materials, there are Fusion 360 files and very good instructions. There are several tips that seemed like they would help even if you were building similar machines.

The machine uses HTD5M belts instead of the more prevalent lead screw design. Everything slides on MGN12H slides. There are detailed photographs covering not just the tricky parts but even how to extend the stepper motor wires.

The original design used a Makita RT0700C for the spindle, but [max] couldn’t find one of those, but found a similar version with the same dimensions.

The only tip we would add is to be careful using taps in a handheld drill. (Don’t ask us how we know that.) A drill press is safer, or you can even use a tap handle and do it the old-fashioned way.

The firmware is grbl on an Arduino, and there are complete instructions for setting that up, too. We were amazed at the number of pictures included along with the detailed description. If you were ever afraid you couldn’t duplicate a CNC project, this might be the one to tackle.

There are, of course, cheaper and simpler options with fewer capabilities. Some are even almost free courtesy of the local dumpster.

ETH0 Autumn 2021: Tiny Camp Manages COVID Precautions Indoors

November 5, 2021 by 13 Comments

It’s tempting despite news of stubbornly higher-than-ideal COVID infection figures, to imagine that just maybe the world might be returning to some semblance of pre-pandemic normality. Where this is being written we’re a largely vaccinated population long out of lockdown, and though perhaps some of the pandemic pronouncements of our politicians are a bit suspect we’re cautiously able to enjoy most of life’s essentials. Visiting the supermarket and having a beer might be one thing, but the effect of the pandemic is still being felt in our community’s gatherings. BornHack went ahead this summer, but the headline MCH hacker camp was put off until 2022 and the upcoming CCC Congress in Germany is once more to be a virtual event.

But some events manage to put together the right mix of precaution and size. Such was the case with ETH0, a hacker camp which I was happy to attend last weekend.

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Hackaday Podcast 143: More Magnesium Please, Robot Bicep Curls, Malamud’s General Index, And Are You Down With EMC?

November 5, 2021 by No comments

Hackaday editors Mike Szczys and Elliot Williams catch up on a week’s worth of hacks. Get a grip on robot hands: there’s an eerily human one on offer this week. If you’re doing buck/boost converter design, the real learning is in high-frequency design patterns that avoid turning your circuits into unintentional radiators. Those looking for new hobbies might want to take up autonomous boat racing. We saw a design that’s easy enough to print on the average 3D printer — and who doesn’t want to build their own jet boat? We’ll wrap up the episode by digging into magnesium sources, and by admiring the number of outfits who are rolling their own silicon these days.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

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Homebrewed Voice Assistant Keeps An Eye On Air Quality

November 5, 2021 by 3 Comments

Voice assistants are now available from a wide variety of companies, however, [7402] didn’t like the idea of these devices sending data off to the cloud for potentially-nefarious purposes. Thus, the goal became to build a home voice assistant that worked entirely offline, and that’s precisely what [7402] achieved.

The system had limited goals compared to commercial competitors. [7402] was more than happy to deal with a limited vocabulary of understanding as a trade off for privacy. It’s all built around a Raspberry Pi Zero, which runs the Julius speech recognition library. Ultrasonic sensors are used to only activate the device when a person leans in and directly addresses the system.

Capabilities include reporting on the weather, switching light on and off, and advising users of air quality readings from the local authorities.  Feedback to the user is via text-to-speech as well as flashing LEDs. The latter are used to create a quirky, retro “thinking” animation to indicate the system is processing, and has indeed heard a spoken command.

It’s a neat build, and one that covers most of the good things that commercial cloud devices are capable of anyway. As a bonus, no smartphone apps are required, nor will private companies impact the system’s functionality as it relies on no external servers to operate.

We’ve seen similar builds before too, such as this GlaDOS-themed voice assistant. Video after the break.

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This Week In Security: The Battle Against Ransomware, Unicode, Discourse, And Shrootless

November 5, 2021 by 20 Comments

We talk about ransomware gangs quite a bit, but there’s another shadowy, loose collection of actors in that arena. Emsisoft sheds a bit of light on the network of researchers and law enforcement that are working behind the scenes to frustrate ransomware campaigns.

Darkside is an interesting case study. This is the group that made worldwide headlines by hitting the Colonial Pipeline, shutting it down for six days. What you might not realize is that the Darkside ransomware software had a weakness in its encryption algorithms, from mid December 2020 through January 12, 2021. Interestingly, Bitdefender released a decryptor on January 11. I haven’t found confirmation, but the timing seems to indicate that the release of the decryptor triggered Darkside to look for and fix the flaw in their encryption. (Alternatively, it’s possible that it was released in response the fix, and time zones are skewing the dates.)

Emsisoft is very careful not to tip their hand when they’ve found a vulnerability in a ransomware. Instead, they have a network of law enforcement and security professionals that they share information with. This came in handy again when the Darkside group was spun back up, under the name BlackMatter.

Not long after the campaign was started again, a similar vulnerability was reintroduced in the encryption code. The ransomware’s hidden site, used for negotiating payment for decryption, seems to have had a vulnerability that Emsisoft was able to use to keep track of victims. Since they had a working decryptor, they were able to reach out directly, and provide victims with decryption tools.

This changed when the link to BlackMatter’s portal leaked on Twitter. It seems like many people hold ransomware gangs in less-than-high regard, and took the opportunity to inform BlackMatter of this fact, using that portal. In response, BlackMatter took down that portal site, cutting off Emsisoft’s line of information. Since then, the encryption vulnerability has been fixed, Emisoft can’t listen in on BlackMatter anymore, and they released the story to encourage BlackMatter victims to contact them. They also suggest that ransomware victims always contact law enforcement to report the incident, as there may be a decryptor that isn’t public yet. Continue reading “This Week In Security: The Battle Against Ransomware, Unicode, Discourse, And Shrootless” →

The Metabolizer Is Turning Trash Into Treasure Even Faster Now

November 5, 2021 by 5 Comments

Do you remember [Sam Smith]’s Metabolizer from a few years back? In case you’ve forgotten, this baby takes trash and turns it into printed plastic objects, and it’s solar-powered to boot. Although the Metabolizer didn’t win the 2018 Hackaday Prize, [Sam] and his machine won many achievements that year, including the Open Hardware Challenge. It’s fantastic to see the project still improving.

To recap, the sun hits the solar panels and charge up the battery bank. Once there’s enough power to start the reaction, it gets dumped into a heating element that turns biomass into biochar. This smoke is cooled, collected, refined, and fed into a small gas generator, which produces DC power to run a 3/4-horsepower shredder and the trash printer.

[Sam] likens this beast to a Rube Goldberg machine in that it performs an overly-complicated chain reaction to do a simple task. We certainly see his point, but we think that this machine is worth so much more than those classic machines, which tend to do nothing useful at all and tend to consume many resources in the process.  On the contrary, the Metabolizer’s chain reaction starts with sunshine and ends with useful objects that keep plastic out of landfills. Honestly, it’s more akin to a compost heap with a PhD in Biology and a handful of steroids and a 3D printer attached.

Unfortunately, [Sam] couldn’t get a prototype working in time for the Prize, and he turned to Patreon to gain support after the $1,000 ran out. Three years and a ton of improvements later, [Sam] has a working prototype that’s cheaper, more efficient, and easier to build. But can it be built relatively easily by someone other than [Sam]? Consider the gauntlet thrown down.

Not happy with your standard-style compost pile? You need a DIY trommel to sift out the bad stuff.

Battle Robot Uses Carbon Fiber To Save Weight

November 5, 2021 by 9 Comments
ZAP! The saw is capable of delivering high-voltage discharges to damage its foes.

Combat robots come in all shapes and sizes, with regulating authorities often using weight limits to create a level playing field for competitors. [Hans Jørgen Grimstad] is building a robot to compete in a 4 kg class, and made some interesting design decisions to that end.

4 kg is not a lot of weight to play with. When considering the motors needed to propel the robot and the batteries needed to run everything, there’s then precious little weight left for weapons systems and armor plating.

Thus, in an effort to make the most of the weight limitations, [Hans] decided to use carbon fiber for the robot’s outer shell. The method used is a simple wet layup in a mold. We’d be supremely interested to see how this armor holds up in competition, versus more typical choices like aluminium and steel.

Other interesting features include a belt-driven saw, which [Hans] tests with his hands mere inches away and the robot’s motors powered up. Don’t do this if you value your fingers. This is paired with a high-voltage discharge taser module. When the saw gets close to another robot, it may cause sparks to jump to the enemy, damaging its electronics in the process. It’s something we haven’t seen too often, as such measures are actually banned in some contests.

Diehard enthusiasts in the battle robot community will likely have fierce opinions on many points of the design; have it out in the comments. It’s certainly not the first carbon-fiber bot, but it’s nice to see the fancy material being thrown in the ring.

We’ve seen other designers innovate, too, such as this remarkably successful walking robot build. Video after the break.

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