What Happens If You Die In Space?

February 5, 2025 by 51 Comments

There are no two ways about it—space will kill you if you give it half a chance. More than land, sea, or air, the space environment is entirely hostile to human existence. Precision-engineered craft are the bare minimum just to ensure human survival. Even still, between the vacuum, radiation, micrometeorites, and equipment failures, there are plenty of ways for things to go catastrophically wrong beyond Earth’s atmosphere.

Despite the hazards, most spacefaring humans have completed their missions without injury. However, as we look to return to the Moon, tread on Mars, and beyond, it’s increasingly likely that future astronauts could pass away during longer missions. When that inevitably happens, the question is simple—how do you deal with death in space?

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Breaking: USPS Halts Inbound Packages From China And Hong Kong Posts

February 5, 2025 by 104 Comments

Update: The USPS has now resumed acceptance of inbound packages from China. According to the updated Service Alert, they are currently working with Customs and Border Protection to “implement an efficient collection mechanism for the new China tariffs.’

Some troubling news hit overnight as the United States Post Office announced via a terse “Service Alert” that they would suspend acceptance of inbound parcels from China and Hong Kong Posts, effective immediately.

The Alert calls it a temporary suspension, but gives no timeline on when service will be restored. While details are still coming together, it seems likely that this suspension is part of the Trump administration’s Chinese tariff package, which went into effect at midnight.

Specifically, the administration looks to close the “de minimis” exemption — a loophole which allowed packages valued under $800 USD to pass through customs without having to pay any duties or fees. Those packages will now not only be subject to the overall 10% tax imposed by the new tariff package, but will now have to be formally processed through customs, potentially tacking on even more taxes and fees.

The end result is that not only will your next order of parts from AliExpress be more expensive, but it’s likely to take even longer to arrive at your door. Of course, this should come as no surprise. At the end of the day, this is precisely what the administration aims to accomplish with the new tariffs — if purchasing goods from overseas is suddenly a less attractive option than it was previously, it will be a boon to domestic suppliers. That said, some components will be imported from China regardless of who you order them from, so those prices are still going to increase.

Other carriers such as FedEx and UPS will also have to follow these new rules, but at the time of this writing, neither service had released a statement about how they intend to comply.

How 3D Printing Helps Bring USS Cod Memorial To Life

February 5, 2025 by 3 Comments

The USS Cod is a Gato-class submarine that saw combat in the Second World War and today operates as a museum ship in Cleveland, Ohio. While many other surviving WWII-era subs were cut into pieces or otherwise modified for public display, Cod is notable for being intact and still in her wartime configuration. It’s considered to be one of the finest submarine restorations in the world, and in a recent video from their official YouTube page, we get a look at how 3D printing is used to keep the 82 year old submarine looking battle-ready.

In the video below, President of the USS Cod Submarine Memorial [Paul Farace] is joined by one of the volunteers who’s been designing and printing parts aboard the submarine. While the Cod is in remarkable condition overall, there’s no shortage of odd bits and pieces that have gone missing over the sub’s decades of service.

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Custom PCB Is A Poor Man’s Pick And Place

February 4, 2025 by 8 Comments

Surface mount devices have gotten really small, so small that a poorly timed sneeze can send your 0603 and 0402 parts off to live with the dust motes lurking at the edge of your bench. While soldering such parts is a challenge, it’s not always size that matters. Some parts with larger footprints can be a challenge because of the pin pitch, and getting them to land just right on the PCB pads can be a real pain.

To fight this problem, [rahmanshaber] came up with this clever custom PCB fixture. The trick is to create a jig to hold the fine-pitch parts securely while still leaving room to work. In his case, the parts are a couple of SMD ribbon cable connectors and some chips in what appear to be TQFP packages. [rahmanshaber] used FreeCAD to get the outline of each part from the 3D model of his PCB, and KiCad to design the cutouts; skip to 7:30 or so in the video below if you don’t need the design lesson. The important bit is to leave enough room around the traces so that the part’s leads can rest of the PCB while still having room to access them.

Using the fixture is pretty intuitive. The fixture is aligned over the footprint of the part and fixed in place with some tape. Solder paste is applied to the pads, the part is registered into the hole, and you’re ready for soldering. [rahmanshaber] chose to use a hot plate to do the soldering, but it looks like there’s enough room for a soldering iron, if that’s your thing.

It’s a simple idea, but sometimes the simplest tools are the best. We’ve seen lots of other simple SMD tools, from assembly jigs to solder paste stencil fixtures. Continue reading “Custom PCB Is A Poor Man’s Pick And Place” →

The Lowest-Effort Way Yet To Make 3D Printed Lenses Clear

February 4, 2025 by 30 Comments

This technique shared by [Andy Kong] is for 3D printed lenses, but would probably be worth a shot for any resin prints that need to be made nice and clear. The link to his post on X is here, but we’ll summarize below.

It’s entirely possible to print lenses on a resin printer, but some amount of polishing is inevitable because an SLA print still has layer lines, however small. We have seen ways to minimize the work involved to get a usable lens, but when it comes right down to it the printing process creates tiny (but inevitable) surface imperfections that have to be dealt with, one way or another.

3D-printed lenses fresh (and wet) from the printer look clear, but have tiny surface imperfections that must be dealt with.

One technique involves applying a thin layer of liquid resin to the surface of the printed lens, then curing it. This isn’t a complete solution because getting an even distribution of resin over the surface can be a challenge. [Andy] has refined this technique to make it ridiculously simple, and here’s how it works.

After printing the lens, place a drop of liquid resin on the lens surface and stretch some cling wrap over the lens. The cling wrap conforms to the shape and curve of the lens while trapping a super thin layer of liquid resin between the cling wrap film and the lens surface. One then cures the resin while holding the cling film taut. After curing, [Andy] says the film peels right off, leaving an ultra-smooth surface behind. No tedious polishing required!

But what about the flat back of the lens? [Andy] suggests that instead of using cling film (which is better at conforming to a curved surface) simply use a drop of resin in a similar way to bond the flat side of the lens to a smooth piece of glass. Or bond the backs of two lenses together to make a duplex lens. This technique opens quite a few possibilities!

Even if one isn’t 3D printing optical lenses, we suspect this technique might be applicable to making crystal-clear 3D prints with a little less effort than would otherwise be needed.

Keep it in mind, and if you find success (or failure!) let us know on the tips line because we absolutely want to hear about it.

Inside Project Delilah

February 4, 2025 by 13 Comments

The invention of the computer is a tricky thing to pinpoint. There were some early attempts that were not well known and some early attempts that were deliberately secret. [Alan Turing]’s efforts with Colossus were top secret for years, and while that work built on earlier efforts in Poland, [Turing] has as much claim to be the father of computers as anyone. But [Jack Copland] points out in a recent post that the famous computer scientist was also involved in another secret project: Delilah.

While [Turing] is best known for his work breaking ciphers at Bletchley Park, he also put time in on a second project about ten miles away in a secret electronics lab at Hanslope Park. There he worked with an assistant, [Donald Bayley] on Delilah — a portable system for encrypting voice transmissions.

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Cyberbass Brings Bass Guitar To Modern Era

February 4, 2025 by 19 Comments

For better or worse, the fundamental design of guitars has remained familiar since they electrified around a century ago. A few strings, a fretboard, and a body of some sort will get you most of the way there for an acoustic guitar, with the addition of electromagnetic pickups and wiring for electric variants. However, technology has advanced rapidly in the last 100 years outside the musical world, so if you want to see what possibilities lie ahead for modernizing guitars take a look at the Cyberbass created by [Matteo].

The guitar starts its life as many guitars do: with a block of wood. One of the design goals was to be able to use simple tools to build the guitar, so the shape of the instrument was honed with a Japanese hacksaw and the locations for the pickups and other electronics were carved out with chisels.

The neck of the guitar was outsourced since they take some pretty specialized tools to build, so simply bolting it to the body takes care of that part of the build, but [Matteo] had a few false starts setting the bridge in the exact location it needed to be.

Luckily he was able to repair the body and move the bridge. With the core of the guitar ready, it was on to paint and then to its custom electronics. [Matteo] built in not only a set of pickups and other common electric guitar parts but also integrated a synth pedal into the body as well as including a chromatic tuner.

With everything assembled and a few finishing touches added including a custom-engraved metal signature plate, the Cyberbass is ready to go on tour. [Matteo] learned a lot about guitar building in general, as well as a few things about electronics relating to musical instruments (including how expensive tuners work just as well as cheap ones).

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