Tiny Forklift Makes Unusable Space Usable

May 30, 2019 by 25 Comments

Houses with crawlspaces are fairly common in some geographic regions. The crawlspace can make it easier to access things like plumbing and electrical wiring, and can even be used as storage in homes that don’t (or can’t) have a basement. Along with improved building ventilation, these some of the perks compared to homes built on a solid slab of concrete. These crawlspaces aren’t exactly easy to get around in, though, but [Dave] has an easier way to get stuff in and out of these useful, but small, spaces.

Enter the crawl space forklift. Made with largely off-the-shelf components, the robot includes a few standard motors and linear actuators to move around and operate the front fork. That’s all pretty standard, but this build really shines with its use of FPV camera, monitor, and transmitter that allow the pilot to navigate the robot in the small space using remote control. For those safety-conscious among us, there is also a fire extinguisher ball on board which self-activates in case the robot catches on fire under his house.

This is a great, high-quality build that shows how common parts can make something revolutionary with the right idea. Identifying a problem and then building a solution, while not forgetting to spring for some safety equipment, can really make a difference even with something as simple as unoccupied space in a home. They can tackle tasks around the home, too.

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The Fascinating World Of Solder Alloys And Metallurgy

May 30, 2019 by 57 Comments

Solder is the conductive metal glue that one uses to stick components together. If you get the component and the PCB hot enough, and melt a little solder in the joint, it will stay put and conduct reliably. But it’s far from simple.

There are many different solder alloys, and even the tip of the soldering iron itself is a multi-material masterpiece. In this article, we’ll take a look at the metallurgy behind soldering, and you’ll see why soldering tip maintenance, and regular replacement, is a good idea. Naturally, we’ll also touch upon the role that lead plays in solder alloys, and what the effect is of replacing it with other metals when going lead-free. What are you soldering with? Continue reading “The Fascinating World Of Solder Alloys And Metallurgy” →

Fail Of The Week: How Not To Do IoT Security

May 30, 2019 by 68 Comments

There are a lot of bad days at work. Often it’s the last day, especially when it’s unexpected. For the particularly unlucky, the first day on a new job could be a bad day. But the day you find an unknown wireless device attached to the underside of your desk has to rank up there as a bad day, or at least one that raises a lot of serious questions.

As alarming as finding such a device would be, and for as poor as the chain of decisions leading these devices being attached to the workstations of the employees at a mercifully unnamed company, that’s not the story that [Erich Styger] seeks to tell. Rather, this is a lesson in teardown skills – for few among us would not channel the anger of finding something like this is into a constructively destructive teardown – and an investigation into the complete lack of security consideration most IoT devices seem to be fielded with these days.

Most of us would recognize the device as some kind of connected occupancy sensor; the PIR lens being the dead giveaway there. Its location under a single person’s desk makes it pretty clear who’s being monitored.

The teardown revealed that the guts of the sensor included a LoRa module, microcontroller, a humidity/temperature sensor, and oddly for a device apparently designed to stick in one place with magnets, an accelerometer. Gaining access to the inner workings was easy through the UART on the microcontroller, and through the debug connectors and JTAG header on the PCB. Everything was laid out for all to see – no firmware protection, API keys in plain text, and trivially easy to reflash. The potential for low-effort malfeasance by a compromised device designed to live under a desk boggles the mind.

The whole article is worth a read, if only as a lesson in how not to do security on IoT devices. We know that IoT security is hard, but that doesn’t make it optional if you’re deploying out in the big wide world. And there’s probably a lot to learn about properly handling an enterprise rollout too. Spoiler alert: not like this.

SerialPlot Does Exactly What You Think It Does

May 30, 2019 by 12 Comments

The serial port remains a hacker staple, being one of the easiest ways to move a little bit of data from one machine to another. All manner of projects use the interface, and often, sensors are connected and their data read over such connections. In these cases, it can be useful to plot said data, and SerialPlot is a tool that can do just that.

SerialPlot is capable of reading data over several serial ports at once, and plotting it for your viewing pleasure. It’s capable of interpreting data in a variety of integer and float formats, and plotting multiple channels in a synchronised manner. It’s also capable of sending basic commands out over the serial port, which can be used to trigger or control attached equipment.

Overall, it’s a useful utility for anyone with an array of sensor’s connected over the most classic of interfaces. Of course, if you’re having trouble keeping track of all your serial ports, there’s a utility to help with that, too.

Visualizing How Signals Travel In A PCB

May 29, 2019 by 15 Comments

If you play with high speed design for long enough, eventually you’re going to run into clock skew and other weird effects. [Robert Feranec] recently ran into this problem and found an interesting solution to visualizing electric fields in a PCB.

A word of warning before we dig into this, for most of the projects we see on Hackaday something like this is completely superfluous. There aren’t many people dealing with high speed interfaces here, and there aren’t many people dealing with 100 Gigabit per second data links, period. That said, it’s not unheard of, and at the very least it’s interesting to look at.

The basics of this video is simulating the signals visually in a differential pair on a (virtual) printed circuit board. The software for this is Simbeor, and [Robert] talked to the founder of the company behind this software after watching a video on simulating electric fields in differential traces. This software does what it says, and is a great illustration of why differential pairs must have the same length.

While this might not be for everyone, it is a fantastic visualization of signals in high-speed design that goes above and beyond what you would expect from a Spice simulation. Even if you’re not doing high-speed design, you may someday and it’s never too soon to get an intuitive understanding of how electrons work.

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Drag And Drop Files On Select Arduino Boards

May 29, 2019 by 11 Comments

Historically, getting files on to a microcontroller device was a fraught process. You might have found yourself placing image data manually into arrays in code, or perhaps repeatedly swapping SD cards in and out. For select Arduino boards, that’s no longer a problem – thanks to the new TinyUSB library from Adafruit (Youtube link, embedded below).

The library is available on Github, and is compatible with SAMD21 and SAMD51 boards, as well as Nordic’s NRF52840. It allows the Arduino board to appear as a USB drive, and files can simply be dragged and dropped into place. The library can set up to use SPI flash, SD cards, or even internal chip memory as the storage medium.

Potential applications include images, audio files, fonts, or even configuration files. Future plans include porting the TinyUSB library to the ESP32-S2 as well. Being able to drag a settings file straight on to a board could make getting WiFi boards online much less of a hassle.

We’ve seen other nifty USB libraries before, VUSB is a great option if you need USB on your AVR microcontroller. Video after the break.

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Tiny Two-Digit Thermometer Has Long Battery Life

May 29, 2019 by 20 Comments

Like most of his work, this tiny two-digit thermometer shows that [David Johnson-Davies] has a knack for projects that make efficient use of hardware. No pin is left unused between the DS18B20 temperature sensor, the surface mount seven-segment LED displays, and the ATtiny84 driving it all. With the temperature flashing every 24 seconds and the unit spending the rest of the time in a deep sleep, a good CR2032 coin cell should power the device for nearly a year. The board itself measures only about an inch square.

You may think that a display that flashes only once every 24 seconds might be difficult to actually read in practice, and you’d be right. [David] found that it was indeed impractical to watch the display, waiting an unknown amount of time to read some briefly-flashed surprise numbers. To solve this problem, the decimal points flash shortly before the temperature appears. This countdown alerts the viewer to an incoming display, at the cost of a virtually negligible increase to the current consumption.

[David]’s project write-up explains how everything functions. He also steps through the different parts of the source code to explain how everything works, including the low power mode. The GitHub repository holds all the source files, and the board can also be ordered direct from OSH Park via their handy shared projects feature.

Low power consumption adds complexity to projects, but the payoffs can easily be worth the time spent implementing them. We covered a detailed look into low power WiFi microcontrollers that is still relevant, and projects like this weather station demonstrate practical low power design work.