MRRF: 3D Printed 2D Paintings

March 22, 2016 by 15 Comments

3D printing is obviously best used in printing three-dimensional objects. Laser cutters, jig saws, and CNC routers are obviously well-equipped to machine flat panels with intricate shapes out of plastic sheets, plywood, or metal, but these devices have one drawback: they’re subtractive manufacturing, and 3D printers add material. What good is this? [Jason Preuss] demonstrated a very interesting 3D printing technique at this year’s Midwest RepRap Festival. He’s producing 2D paintings with a 3D printer, with results that look like something between very intricate inlay work and a paint by numbers kit.

[Jason Preuss]' multicolor 2D print. Notice the toolpaths in the reflection. Click to embiggen.
[Jason Preuss]’ multicolor 2D print. Notice the toolpaths in the reflection of the upper left hand corner. Click to embiggen.
[Jason] is using a 3D printer, a series of very specialized techniques, and a software stack that includes a half-dozen programs to print multicolor 2D scenes. This isn’t pigment, paint, dye, or ink; the artwork becomes a single piece of plastic with individual colors laid down one at a time.

The best example of [Jason]’s work is a copy of a paint by numbers scene. Here, [Jason] makes an outline of all the shapes, separates onto different layers by color, and prints each color, one layer at a time. It’s an incredibly labor-intensive process to even get models into a slicer. Actually printing the model is even more difficult. [Jason]’s paint by numbers scene uses about twelve different colors.

[Jason]'s 3D printed paint by numbers scene. About a dozen different colors were used for this print.
[Jason]’s 3D printed paint by numbers scene. About a dozen different colors were used for this print.
We’ve seen [Jason]’s work at MRRF before, including last year’s exhibition of a fantastic chocolate clock that was a 3D printed version of an old scroll saw pattern. Taking what is normally a 2D design and translating that into something that can be built with a 3D printer seems to be [Jason]’s forte, and the results are remarkable. If you don’t know what you were looking at, you would just think these art pieces are a strange industrial fabrication process. Once you look closer, you have an immediate respect for the artistry and craftsmanship that went into a sheet of plastic only a few millimeters thick and no bigger than a piece of paper.

[Jason] hasn’t documented his build process for these 2D pictures on a 3D printer quite yet. There’s a reason for that: it’s supposedly very complicated, and it’s going to take a while to get all the documentation together. Eventually, the process will be documented and a tutorial will pop up on [Jason]’s website. He’s also on Thingiverse, with a few semi-related designs available for download.

From what we’ve seen at MRRF, in the next few years, a dual extrusion printer will be a necessity. While dual extrusion won’t be able to recreate such colorful pictures, it will make the creation of these 2D plastic panels much easier, and they will surely be popular. We can’t wait to see what [Jason] comes up with next.

MRRF 3D Printing Spectacular

March 19, 2016 by 18 Comments

MRRF, the Midwest RepRap Festival, is in full swing right now. The venue is packed, attendance is way up this year, and the panorama is impressive:

Panoramamini
The 2016 Midwest RepRap Festival. Click to embiggen.

New Printers

MRRF is not really a trade show. Yes, there are companies here (Google is picking up the tab for Chinese food tonight), but this is assuredly a community-based event around open source hardware. That said, Lulzbot is here, SeeMeCNC is hosting, E3D, and Ultimachine are all here. This year, there are a few new printers.

Lulzbot’s Taz 6 – the latest update to their flagship printer made its first public appearance at MRRF this year. A product update from Lulzbot isn’t like a product announcement from a normal company. Lulzbot is using rapid prototyping for manufacturing (!). They can iterate quickly and release two new printers in the time it takes Stratasys to come up with a design. This also means the releases are incremental.

Click past the break for more photos and updates.

Continue reading “MRRF 3D Printing Spectacular” →

MRRF: Jellybox, A STEM-Oriented Printer

March 19, 2016 by 24 Comments

It’s the first full day of fun here at the Midwest RepRap Festival. This year’s turnout is quite impressive—as I’m writing this, we’re an hour or so in and there are already hundreds of people and a couple of R2D2 units milling about.

The talks will begin in a few hours. This year MRRF has expanded to another building, which should tell you something about the growth of this festival. We are excited to hear [Filip] and [Ladi] give a presentation about Jellybox, a STEM-driven project he started to bring 3D printing into education in a comprehensive and hands-on way. The initial idea was based on [Jean Piaget]’s theory of constructionism. [Piaget] was a clinical psychologist who helped advance the idea that human learning is greatly influenced by connecting a person’s ideas with their experiences.

Building a Jellybox printer is about as easy as it gets, and takes about 4-6 hours depending on your skill level. The laser-cut clear acrylic panels are connected with zip ties that lock around 90° plastic brackets. The back panel even has a etched diagram that shows where all the connectors should go, and the wiring is neat and tidy by design. It’s meant to be easy to tear down so that teachers can use them again and again with middle and high school-aged students. The Jellybox is open-source; both the extruder and the hot end can be swapped out in a flash.

IMade3D offers one- and two-day intensive courses in the DC area that cover building a Jellybox and learning some things about 3D modeling. The kit is included in the price of admission. Jellybox kits will be available in a few weeks, but can be preordered today for $799.

Join Us At The Greatest 3D Printing Festival On Planet Earth

March 11, 2016 by 10 Comments

Winter is hanging on like clinical depression, which means it’s that time again for the greatest 3D-printing festival on the planet Earth. It’s time for the Midwest RepRap Festival, next weekend, March 18-20th in Goshen, Indiana.

I can’t explain why, but for some reason the Midwest RepRap Festival is an oasis of building, doing, and hacking right in the middle of the county fairgrounds for Elkhart County, Indiana. It’s free for everyone to attend. The event isn’t choked with vendors, leaving the people who actually do stuff left to fight over a few picnic tables on the outskirts of the venue. It is, by far, the most community-centered event we go to every year.

If you’re wondering what you can expect at a 3D printer convention in the middle of nowhere, check out a few of the posts we’ve published from MRRF over the last few years. We’ve seen 3D printed waffles, resin casting with 3D printed molds, bizarre movement platforms, Bioprinting, and stuff from Lulzbot. That’s just the stuff that has deserved its own Hackaday post: we’ve seen the world’s largest 3D printed trash can, R2D2, battle droids (it’s even money if BB-8 is going to show up this year), a Printer made out of K’nex, and the most beautiful 3D printer we’ve ever seen. There was a T-shirt cannon powered by 300 psi shop air.

Every year I write a post announcing that we’ll be heading to MRRF next week, simultaneously praising the event as one of the greatest ‘maker’ and ‘DIY’ meetups, while pointing out the local WalMart parking lot has a place to park horse-drawn buggies. Both observations are true. For one weekend a year, Goshen, Indiana is the place everyone reading Hackaday should go to, and that is why we are once again proud to sponsor this glorious event.

It’s Time The Software People And Mechanical People Sat Down And Had A Talk.

March 7, 2016 by 131 Comments

With the advances in rapid prototyping, there’s been a huge influx of people in the physical realm of hacking. While my overall view of this development is positive, I’ve noticed a schism forming in the community. I’m going to have to call a group out. I think it stems from a fundamental refusal of software folks to change their ways of thinking to some of the real aspects of working in the physical realm, so-to-speak. The problem, I think, comes down to three things: dismissal of cost, favoring modularity over understanding, and a resulting insistence that there’s nothing to learn.

Continue reading “It’s Time The Software People And Mechanical People Sat Down And Had A Talk.” →

Hackaday Links: March 6, 2016

March 6, 2016 by 12 Comments

There’s the R2 Builders Club, hundreds of people are building BB-8, but there are a few robots that don’t get enough love from the amateur propsmiths. [Kenneth] just finished up his build of Crow from MST3K. He built Tom Servo a year or so ago and K-9 from Doctor Who. The beautiful thing about building MST3K robots and Doctor Who props is that you’re probably working with a larger budget than the prop department had.

Heathkit’s new website is up. The two products we know about so far – an AM radio kit and a slim jim antenna – can only be described as, ‘meh.’ Still, there are a few upgrades for old kits available and the requisite amount of nostalgia.

On today’s issue of, ‘should not be attempted by anyone, ever, under any circumstance’ here’s how to build a table saw at home. Yes, it’s a table saw built from a piece of aluminum, styrofoam, hot glue, and a shoe box. The guy really botched it by not going for the zero clearance insert here, but at least the fence is only a few dozen degrees off parallel with the blade.

[Mathieu] is working on a Mooltipass Mini. It’s tiny and the scroll wheel thingy makes things fun.

March 18th through March 20th is the Midwest RepRap Festival in Goshen, Indiana. This is, by far, the best conference, meetup, or festival we go to year after year. We’ll have a few members of the Hackaday crew at the event, and rumor has it the Internet has made it to Indiana this year.

Adafruit got a writeup in the New Yorker. The article is technically about the art of PCB design, but as with most general interest pieces on electronics it is awash in non sequiturs and simply defining the terminology.

[Oscar] built a miniature replica of a blinkenlight computer last year for the Hackaday Prize. This was the PiDP-8/I. While it looks awesome, the PDP-8/I is inherently limited. [Oscar] has his design methodology down, and now he’s working on a miniature replica of the king of the PDPs. It’s the PiDP-11/27. It’s just a prototype and render now, but the finished project will have custom switches, a handsome bezel, and will be much more capable.

MAME is now FOSS. That’s great news, but think about the amount of work that went into making this happen. MAME is 19 years old, and  that means everyone who has contributed to the project over the years needed to sign off on this initiative.

Color TV Broadcasts Are ESP8266’s Newest Trick

March 1, 2016 by 39 Comments

The ESP8266 is well known as an incredibly small and cheap WiFi module. But the silicon behind that functionality is very powerful, far beyond its intended purpose. I’ve been hacking different uses for the board and my most recent adventure involves generating color video from the chip. This generated video may be wired to your TV, or you can broadcast it over the air!

I’ve been tinkering with NTSC, the North American video standard that has fairly recently been superseded by digital standards like ATSC. Originally I explored pumping out NTSC with AVRs, which lead to an entire let’s learn, let’s code series. But for a while, this was on the back-burner, until I decided to see how fast I could run the ESP8266’s I2S bus (a glorified shift register) and the answer was 80 MHz. This is much faster than I expected. Faster than the 1.41 MHz used for audio (its intended purpose), 2.35 MHz used for controlling WS2812B LEDs or 4 MHz used to hopefully operate a reprap. It occasionally glitches at 80 MHz, however, it still works surprisingly well!

The coolest part of using the chip’s I2S bus is the versatile DMA engine connected to it. Data blocks can be chained together to seamlessly shift the data out, and interrupts can be generated upon a block’s completion to fill it in with new data. This allows the creation of a software defined bitstream in an interrupt.

Why NTSC? If I lived in Europe, it would have been PAL. The question you’re probably thinking is: “Why a dead standard?” And there’s really three reasons.

Continue reading “Color TV Broadcasts Are ESP8266’s Newest Trick” →