Building A Transistor Clock From Scrap

May 4, 2015 by Brian Benchoff 27 Comments

[Phil] has already built a few clocks with Nixies, VFDs, and LED matrices. When his son requested his own clock, he wanted to do something a little different. Inspired by the dead bug style of [Jim Williams]’ creations, [Phil] set out to build a clock made entirely out of discrete components. That includes the counters, driver circuits, and an array of LED.

There are a few inspiration pieces for [Phil]’s clock, starting with the Transistor Clock, a mains-powered clock that uses 194 transistors, 566 diodes, and exactly zero integrated circuits. Design patterns from a clock so beautiful it’s simply called The Clock are also seen, as is a Dekatron emulator from [VK2ZAY].

[Phil]’s creation has no PCB, and all the components are soldered onto tiny wires arranged into something resembling the clocks circuit. It’s a fantastic contraption, and while we’ll still have to give the design award to the clock, [Phil]’s creation shows off the functional circuits; great if he’ll ever need to debug anything.

Printing Puppy Prosthetics

May 4, 2015 by Mike Szczys 13 Comments

When [aimzzz] met this puppy born without arms, the need for some assistive hardware was obvious. We love it that rapid prototyping techniques have become so accessible that something like building a wheelchair for a puppy is not just affordable, but a lot of fun too!

The main part of the projects is a cradle which will be comfortable for the dog. 3D printing is a great choice here because it can be customized to suit the needs of a particular dog. We remember seeing another dog named Derby who has 3D printed legs that make room for the biological legs that aren’t functioning correctly. In the case of this wheelchair, the cradle could be altered make room for legs.

The rest of the build is purely mechanical. Aluminum tubing, tubing connectors, and wheels combine with the printed cradle (and some padding material) to make for one sweet ride. It takes a bit of training to get used to, but as you can see after the break this makes mobility quite easy and intuitive for the pup.

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DIY Hydraulic Clamp Saves The Day

May 4, 2015 by James Hobson 33 Comments

[Elton] wrote in to tell us about a little excitement they had after this year’s ridiculous winter. Their pool froze and as luck would have it, crumpled the edge of the liner. They asked around and their pool company said they’d better involve their insurance company because it would not be easy to repair — so they decided to try fixing it themselves.

Now since the pool liner is a fairly heavy gauge sheet metal, they wouldn’t be able to simply hammer it back into shape — so they started brainstorming ways to make their very own hydraulic clamp. What they came up with is a very clever application of physics. And all it cost was about $2 in hardware plus some scrap lumber and a bottle jack they had lying around.

Some of their first ideas included a scissor style clamp, and even a monkey wrench-like vice, but in the end, the following design was chosen — and worked.

Ideally the hydraulic jack would be farther from the fulcrum, but since it’s rated for 2 tons it ended up being more than strong enough. To avoid scratching the liner, they also threw some socks on the end of the lumber. Still rather unwieldy, it was a two person job to pop it out. But once they got the major dents out, they were able to use a rubber mallet to finish the job off. Hooray for fluid power!

If you’re looking for the link, there isn’t one. [Elton] sent us his pictures and told us the story directly.

Logic Noise: Taming The Wild Shift Register

May 4, 2015 by Elliot Williams 22 Comments

One of the best things about DIY synth building is that you can create devices that just don’t exist in the commercial marketplace. In this session, we’ll build a looper / sequencer the likes of which you may have never seen. And it’s groovy. Today we’ll also get back a little closer to the soul of the series. In this session, nothing is analog — this is pure Logic Noise.

The shift register is the centerpiece chip this session, and a great device in its own right. We’ve got a lot of ground to cover, so watch the teaser video and then let’s get going.

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Making Servos Spin Right Round Without Stopping

May 4, 2015 by Will Sweatman 43 Comments

[Brian B] found a handful of servos at his local hackerspace, and like any good hacker worth his weight in 1N4001’s, he decided to improve upon their design. Most servos are configured to spin only so far – usually 180 degrees in either direction. [Brian B’s] hack makes them spin 360 degrees in continuous rotation (Internet Archive).

He starts off by removing the top most gear and making a small modification with a razor. Then he adds a little super glue to the potentiometer, and puts the thing back together again. A few lines of code and an Arduino confirms that the hack performs flawlessly.

We’ve seen ways to modify other types of servos for 360 rotation. There’s a lot of servos out there, and every little bit of information helps. Be sure to check your parts bin for any Tower Pro SG90 9g servos and bookmark this article. It might come in handy on a rainy day.

Improving Active Loads

May 3, 2015 by Brian Benchoff 6 Comments

[Texane]’s job requires testing a few boards under a set of loads, and although the lab at work has some professional tools for this it seemed like a great opportunity to try out the Re:load 2. It’s a nifty little active load that’s available can of course be improved with an injection of solder and silicon.

While the Re:load 2 is a nice, simple device that can turn up to 12 Watts directly into heat, it’s not programmable. The ability to create and save load profiles would be a handy feature to have, so [Texane] took a Teensy 3.1 microcontroller and installed a resistor divider in front of the Re:load’s amplifier. A simple script running on a computer allows [Texane] to set the amount of current dumped and automate ramps and timers.

There is a more fundamental problem with the Re:load; the lowest possible current that can be dumped into a heat sink is 90mA. [Texane] replace the amplifier with a zero-drift amp that brought that 90mA figure down to 7mA.

Of course the Re:load and Teensy 3.1 are sold in the Hackaday store, but if you’re looking for a ready-built solution for a computer-controlled active load you can always check out the Re:load Pro, a fancy-smanchy model that has an LCD. The Pro costs more, and [Texane] just told you how to get the same features with the less expensive model we’re selling, though…

Hackaday Links: May 3, 2015

May 3, 2015 by Brian Benchoff 10 Comments

Everybody loves How It’s Made, right? How about 3D printers? The third greatest thing to come out of Canada featured Lulzbot in their most recent episode. It’s eight minutes of fun, but shame the puns weren’t better. Robertson drives and the Avro Arrow, if you’re wondering.

Speaking of 3D printers, a lot of printers are made of aluminum extrusion. Has anyone tried something like this? It’s an idea that’s been around for a while but we can’t seem to find anyone actually using 3D printed extrusion.

CastARs are shipping out, and someone made a holodeck with retroreflective material. It’s an inflatable dome that’s attached to a regular ‘ol tent that works as a positive pressure airlock. If you’re looking to replicate this, try it with hexagons and pentagons. That should be easier than the orange-slice gores.

For some reason we can’t comprehend, USB ports are now power ports. There’s still a lot of stuff that uses 9 and 12V, and for that there’s the USB 912. It’ll work better with one of those USB battery packs.

Want to see what the Raspberry Pi 2 looks like with a Flir? NOQ2 has you covered.

Remember the Speccy? In the manual, there was an exercise left to the reader: reproduce [Mahler]’s first symphony with the BEEP command. It took a Raspberry Pi (only for synchronizing several Speccys), but it’s finally done.