Cloning A Board From Pictures On The Internet

November 22, 2014 by 15 Comments

[Andrew] was a pretty cool guy in the early 90s with an awesome keyboard synth that did wavetable synthesis, sampling, a sequencer, and an effects processor. This was a strange era for storage; a reasonable amount of Flash memory was unheard of, and floppy disks ruled the land. [Andrew]’s synth, though, had the option to connect SCSI drives. Like all optional add ons for high-end equipment, the current price for the Ensoniq SCSI card is astronomical and [Andrew] figured he could build one of these cards himself.

Poking around eBay, [Andrew] found the card in question – just a few passives, some connectors, a voltage regulator, and an odd chip from AMD. This chip was a 33C93A, a SCSI controller, and a trip down the Chinese vendor rabbit hole netted him one for $7. Can’t do better than that.

With the datasheet for the chip in hand and a few reasonable assumptions on how the circuit worked, [Andrew] tried to figure draw the schematic. After doing that, he found another hobbyist that had attempted the same project a few years earlier. All the nets were identical, and all that was left to do was sending a board off to the fab.

A quick trip to Front Panel Express got [Andrew] a mounting bracket for the card, and after plugging it in to the synth revealed a new option – SCSI. It worked, and with an ancient SCSI CD-ROM drive, he had boatloads of offline storage for his synth. Great work, and something we’d love to see more of.

 

Five Dollar RF Controlled Light Sockets

November 22, 2014 by 46 Comments

This is tens of thousands of dollars worth of market research I’m about to spill, so buckle up. I have a spreadsheet filled with hundreds of projects and products that are solutions to ‘home automation’ according to their creators. The only common theme? Relays. Home automation is just Internet connected relays tied to mains. You’re welcome.

[Todd] over at Fabricate.io found an interesting home automation appliance on Amazon; a four-pack of remote control light sockets for $20, or what we would call a microcontroller, an RF receiver, and a relay. These lamp sockets are remote-controlled, but each package is limited to four channels. Terrible if you’re trying to outfit a home, but a wonderful exploration into the world of reverse engineering.

After cracking one of these sockets open, [Todd] found the usual suspects and a tiny little 8-pin DIP EEPROM. This chip stores a few thousand bits, several of which are tied to the remote control. After dumping the contents of the EEPROM from the entire four-pack of light sockets, [Todd] noticed only one specific value changed. Obviously, this was the channel tied to the remote. No CRC or ‘nothin. It doesn’t get easier than this.

With the new-found knowledge of what each lamp socket was looking for, [Todd] set out to clone the transmitter. Tearing this device apart, he found a chip with HS1527 stamped on it. A quick Googling revealed this to be an encoder transmitter, with the datasheet showing an output format of a 20-bit code and four data bits. This was a four-channel transmitter, right? That’s where you put each channel. The 20-bit code was interesting but not surprising; you don’t want one remote being able to turn of every other 4-pack of lamp sockets.

With all the relevant documentation, [Todd] set out to do the obvious thing – an Arduino transmitter. This was simply an Arduino and a transmitter in the right frequency, loaded up with bit of carefully crafted code. [Todd] also figured out how to expand his setup to more than four lamp sockets – by changing the 20-bit code, he could make his Arduino pretend to be more than one transmitter.

With Arduino-controlled lamp sockets, the world is [Todd]’s oyster. He can add Ethernet, WiFi, Bluetooth LE, and whatever trendy web front end he wants to have a perfect home automation setup. It’s actually a pretty impressive build with some great documentation, and is probably the cheapest way to add Arduino/Internet-enabled relays we’ve ever seen.

 

Creating A Scanning Monochromator

November 22, 2014 by 24 Comments

If you need a specific wavelength of light for research purposes, the naïve way of obtaining that is a white source light, a prism, and a small slit that will move across your own personal Dark Side of the Moon album cover. This is actually a terrible idea; not only won’t you have a reference of exactly what wavelength of light you’re letting through the optical slit, the prism itself will absorb more of one wavelength of light than others.

The solution is a monochromator, a device that performs the same feat of research without all the drawbacks. [Shahriar] got his hands on an old manual monochromator and decided to turn it into a device that performs automatic scans.

The key of a monochromator is a diffraction grating, a mirrored surface with many fine parallel grooves arranged in a step pattern. Because of the surface of the diffraction grating, it’s possible to separate light according to its spectrum much like a prism. Unlike a prism, it’s effectively a first surface mirror meaning all wavelengths of light are reflected more or less equally.

By adding a stepper motor to the dial of his monochromator, [Shahriar] was able to automatically scan across the entire range of the device. Inside the monochromator is a photomultiplier tube that samples the incoming light and turns it into a voltage. By sampling this voltage and plotting it with MATLAB, [Shahriar] was able to plot the intensity of every wavelength of light within the range of the device. It’s all expertly explained in the video below.

Continue reading “Creating A Scanning Monochromator” →

Hack.summit(); // A Virtual Dev Conference

November 22, 2014 by 4 Comments

If you’d like to spend four days learning from and picking the brains of a big group of well-known developers and open-source wizards for the low, low cost of absolutely free, keep reading.

The hack.summit() conference is a live, global event put on by the  fine folks behind real-time programming assistance service hack.hands(). From December 1 to December 4, a wide range of speakers will present and answer democratically popularized questions over Crowdcast via Google+ Hangouts. Speakers in attendance include wiki inventor and Design Patterns pioneer [Ward Cunningham], Codeacademy founder [Ryan Bubinski], Google Glass creator [Tom Chi], Python Software Foundation’s [Alex Gaynor], and even the inimitable [Jon Skeet].

The goals for this conference are simple and admirable: to educate developers of all stripes about best practices, to encourage mentorship in the programming community, and to spread the joy of coding by supporting coding non-profits.

You can register for free simply by spreading the word through social media, but making a donation to the coding non-profit of your choice is definitely encouraged. There are many to great organizations to choose from such as  CoderDojo (an easy choice for us). A tidy summary of the event is available at the hack.summit() FAQ(PDF).

A Modern Woodworking Workbench

November 21, 2014 by 32 Comments

This is a post about workbenches, but not the benches you’re probably thinking about. Workbenches meant for electronics development are simple matters – just about any flat surface, a few shelves for equipment, and an anti-static mat will be fine for every conceivable use.  Workbenches for woodworking are a separate matter entirely. There’s actually quite a bit of history behind the development of the woodworking workbench, but the basic idea is a thick laminated wood top, integrated vices, holes in the work surface for bench dogs, and ergonomics that allow for comfortable use of hand tools. The basic design of these benches hasn’t changed much in several hundred years, and [Dirk] thought the design was ready for a modern update.

Continue reading “A Modern Woodworking Workbench” →

Upgrading A Laminator For Toner Transfer PCBs

November 21, 2014 by 9 Comments

If you need a circuit board now, you’re probably looking at a toner transfer process; all you need to make a PCB is a copper clad board, a laser printer, some special paper, and the usual etching chemicals. The quality of these boards is highly dependant on the quality of transferring toner to the copper, and getting the process right is as much an art as it is a science. A clothes iron is the easy way of transferring the toner to the board, but if you’re looking for repeatability, you’ll probably want a laminator.

Laminators, too, also vary in quality. The king of toner transfer laminators is the Apache AL13P. With four heated rollers and a steel chassis, it’s enough to do some serious heating. [mosaicmerc] came up with an amazing mod for his Apache laminator that takes all the guesswork out of the settings, and does it all in one pass for maximum repeatability and PCB quality.

The Apache laminator in question is a beast of a machine that drives four rollers with a synchronous motor and also has a ‘reverse’ button that sends the laminations out the front end of the printer. Stock, a toner transfer PCB would require dozens of passes through the Apache, but [merc]’s mod takes care of everything for you.

The addition that makes this possible is a small board with a PIC12 microcontroller. This microcontroller connects the motor driver board and the display interface together, triggering the reverse button to move the board 5/8″ forward and 1/2″ back, giving the laminator an effective speed reduction of 12:1. This method also has the bonus of not tampering with the motor or control circuitry, and allows for multiple passes in the same run.

With this modification, the Apache AL13P becomes the perfect solution to transferring toner to a piece of copper, with the ability to transfer 10mil traces on 1oz copper. The board also offers some other features like thermal sensor failure shutdown and a cool-down mode that overrides the heater. If you’re looking for an easy way to step up your toner transfer PCBs, you can’t do much better than this mod.

We’re Hiring

November 21, 2014 by 71 Comments

The Hackaday crew has done some amazing things this year, and we’re finding ourselves a bit stretched. Want to lend a hand while making some extra dough to plow back into your projects? This is a work-from-home (or wherever you like) position that affords you the opportunity to guide what we cover on Hackaday.com. We hire writers for their judgement, which helps keep our subject matter fresh. But don’t worry, we do have a very active tips line from which many of our story leads come.

Contributors are hired as private contractors and paid for each post. You should have the technical expertise to understand the projects you write about, and a passion for the wide range of topics we feature. If you’re interested, please email our jobs line and include:

  • Details about your background (education, employment, etc.) that make you a valuable addition to the team
  • Links to your blog/project posts/etc. which have been published on the Internet
  • One example post written in the voice of Hackaday. Include a banner image, 150 words, the link to the project, and any in-links to related and relevant Hackaday features.

Words of encouragement

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