Autonomous Plane Flying Across The USA

June 17, 2014 by Brian Benchoff 28 Comments

sky

Somewhere between San Diego and South Carolina is an unmanned aerial vehicle attempting to make the first autonomous flight across the United States. The plane is electric and requires a landing and battery swap every hour or so, however the MyGeekShow guys are so far the only non-military entity to attempt such an ambitious flight.

The plane making the multiple flights is a Raptor 140 capable of cruising at 75 kph for about an hour before requiring a battery swap. Ground control is an RV, loaded up with LCDs and radios; as long as the RV is within a kilometer or so of the plane, the guys should be able to have a constant telemetry link.

Already the guys at MyGeekShow have pulled off a 52 km autonomous flight, following their flying wing in a car. Even though a hard landing required swapping out the carbon fiber spar for an aluminum one, the plane making the truly cross-country flight is still in good condition, ready to land on a South Carolina beach within a week.

You can follow the trip on the MyGeekShow Twitter. The guys are pulling off an incredible amount of updates and even a few live streams from the mobile command station.

UPDATE: It crashed. Tip stalls aren’t your friend, and undercambered wings exist. Good try, though.

The Unity ‘Candle’ With A 30 Foot Flame

June 17, 2014 by Brian Benchoff 20 Comments

candle

[Quinn]’s friends were getting married, and while the couple wanted something like a ‘unity candle’ ceremony, they though simple candles were entirely unimpressive and ultimately not very entertaining for the guests. They decided a unity fireball would be a much better representation of their relationship, and were lucky enough to have a good friend that could build one.

The design of [Quinn]’s unity candle consisted of a control box with two key switches, a giant button, and the gigantic propane fueled candle set well back from the bride, groom, and guests at the ceremony. The candle itself releases the entire contents of an accumulator tank over a hot surface igniter, creating a thirty foot fireball without a visible pilot light, or the loud jet-like sound you would get from a traditional ‘poofer’.

As with all giant fireballs in front of an audience, safety was of the highest concern. [Quinn] didn’t use a full propane tank for this build, instead, a new, purged, and never used tank was used as an accumulator, storing just enough propane for one giant fireball. All the valves, regulators, and plumbing were rated for LP, and [Quinn] even filled out the proper forms and got the local fire department to sign off on it. It’s safer than [Caleb]’s Mario fire flower, but you still shouldn’t try this at home.

Video of the ceremony below.

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A Robot’s Favourite Pen

June 17, 2014 by Eric Evenchick 12 Comments

Some people are very picky about their pens. Entire forums exist to discuss the topic of pen superiority. However, it comes down to a personal choice. Some people like gel while others prefer ballpoint.

[Jens] built a drawing robot that produces drawings like the one seen here. It uses several linkages connected to two stepper motors, which give fine control over the pen. With the robot working [Jens] set out to find the best pen for robotic drawing.

Seven pens were tested on the machine, each drawing the same pattern. [Jens] found that gel and rollerball pens work the best on the robot, and started examining the performance of each.

The pens all performed differently, but two winners were chosen to use in the machine. The Pentel Energel Deluxe RTX and the Pilot G-2 07 beat out the competition since they maintained good lines at high speeds.

If you’re looking to build a drawing robot, [Jens]’ research should help you pick the best pen for your application. For inspiration, a video of the robot in action is waiting after the break.

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Birdly, The Virtual Reality Simulator Guaranteed To Wear You Out

June 17, 2014 by James Hobson 32 Comments

birdly

Have you ever dreamed of being able to fly like a bird? Sadly, we’re just too heavy with our solid bones and fatty tissues – but now there’s a simulator called Birdly which will give you the experience you crave!

The Swiss team, consisting of [Max Rheiner], [Fabien Troxler], [Thomas Tobler] and [Thomas Erdin] wanted to build a simulator never done before – one that will simulate flapping your wings and actually flying around. They’re using the Oculus Rift to complete the visual experience, and a rather unique simulator chair that you lie face down on. It features two mechanical wings that you strap your hands into, with gas springs to provide resistance – sensors measure the stroke and power of your “flap”, relaying the information to the computer in order to control your virtual wings. You can also lean in any direction, allowing for fancy bird acrobatics.

A large fan directly mounted off the front helps to make the experience feel even more real, as you fly around in the virtual world. They say it also includes olfactoric feedback, which presents different scents to you, representative of where you are in the virtual world — we’re not too sure how that works, but it sounds pretty awesome!

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ATtiny84 Powered Minimalist LED Clock

June 16, 2014 by Rich Bremer 8 Comments

We feature a lot of clock builds on HaD, and the reason is that they are cool. Even simple ones are cool. Not everyone can say they built a clock. [Chris] took a ride on the DIY Clock train and came up with this LED-based clock that is controlled by an ATtiny84 chip.

The clock has 24 LEDs total, 1 for each hour and 1 for every 5 minute increment. The 24 LEDs are arranged in 2 concentric rings. To display the hour, both LEDs at the same angle are lit up. To show the minutes, just the inner LED is lit. The main image above shows 6:40.

If you are familiar with the ATtiny84 you know that it only has 12 in/out pins, which is significantly less than the amount of LEDs that need controlling. [Chris] decided to use some 74HC595 shift registers to increase the IO pins on the ATtiny. The entire build is installed on a protoboard with quite a bit of point-to-point wiring. A simple tinted plastic case finishes the project and gives it a modern look.

[Chris] made the code for his clock available in case any readers are interested in making one.

Reflow Oven Controller With Graphic LCD

June 16, 2014 by Nick Conn 32 Comments

Reflow Controller

A reflow oven is one of the most useful tools you will ever have, and if you haven’t built one yet, now is as good a time as any. [0xPIT’s] Arduino based reflow oven controller with a graphic LCD is one of the nicest reflow controllers we’ve seen.

Having a reflow oven opens up a world of possibilities. All of those impossible to solder surface mount devices are now easier than ever. Built around the Arduino Pro Micro and an Adafruit TFT color LCD, this project is very straight forward. You can either make your own controller PCB, or use [0xPIT’s] design. His design is built around two solid state relays, one for the heating elements and one for the convection fan. “The software uses PID control of the heater and fan output for improved temperature stability.” The project write-up is also on github, so be sure to scroll down and take a look at the README.

All you need to do is build any of the laser cutters and pick and place machines that we have featured over the years, and you too can have a complete surface mount assembly line!

Heating Up A Printrbot’s Bed

June 16, 2014 by Eric Evenchick 32 Comments

Heated beds for 3D printers help reduce the amount of curling and warping of parts. The warping happens when the part cools and contracts. The heated bed keeps the part warm for the entire print and reduces the warping.

As an upgrade to her Printrbot, [Erin] added a heated bed. The first plan was to DIY one using Nichrome wire, but heated beds are available at low cost. They’re basically just a PCB with a long trace that acts as a resistor. She added a thermistor to monitor temperature and allow for accurate control.

The Printrbot heated bed worked, but didn’t heat up quite quick enough. [Erin] was quick to scratch off the solder mask and solder new leads onto the board. This converted the board into two parallel resistors, halving the resistance and doubling the power.

This version heated up very quickly, but didn’t have a steady heat. The simple control that was being used was insufficient, and a PID controller was needed. This type of control loop helps deal with problems such as oscillations.

The Printrbot’s firmware is based on Marlin, which has PID support disabled by default. After rebuilding the code and flashing, the PID gains could be adjusted using g-codes. With the values tuned, [Erin]’s printer was holding steady heat, and can now print ABS and PLA with minimal warping.