Finally, A Machine That Makes Cheap 3D Printer Filament.

March 5, 2013 by Brian Benchoff 104 Comments

If there’s one problem with the RepRap, it’s the cost of filament. Sure, there’s also the computationally difficult problem of slicing 3D models, but a 5 to 10 times markup on turning plastic pellets into filament is the biggest problem. It’s even a bigger problem than the problems of compatibility and interchangeable parts that comes with everyone forking a ‘standard’ printer design dozens of times. The cost of filament, though, is the biggest problem, right up there with RepRap developers focusing nearly entirely on different printer designs instead of the software, firmware, and electronics that are also vitally important to the RepRap project.

Nearly a year ago, we caught wind of a competition to create a home-based filament manufacturing station that takes cheap plastic pellets available for about $5/kg and turns them in to 3D printer filament that usually sells for $50/kg. A winner for this competion has finally been announced. The winner, [Hugh Lyman] just won $40,000 for his home filament creation station, the Lyman Filament Extruder

The goal of the Desktop Factory Competition was to create a machine that produces filament suitable for 3D printers with a total build cost of under $250 USD. [Lyman] met the goal by using a few motors, 3D printed parts, a PID controller, and off the shelf auger drill bit (that’s the actual model and supplier he used, by the way) that is able to reliably churn out plastic filament.

If you want to build your own Lyman Extruder, all the plans are up on Thingiverse, but LulzBot, the awesome people who gave us a 3D printer, hope to sell a pre-assembled version of this extruder sometime in the future, hopefully with a chain guard around that sprocket.

Programmable Computer Built From A Humble ATtiny84

March 5, 2013 by Mike Szczys 19 Comments

attiny84-computer

Here’s a way to play around with simple computing concepts without going too crazy with the hardware side of things. [John Eisenmann] calls it the DUO tiny. It’s a programmable computer based around the ATtiny84. He wrote the operating system himself, building in a set of commands that make it quite functional, but allow the user to manipulate or even write the programs using the four button interface. Editing and running programs (which include some games) is demonstrated in the clip after the break.

The three major components used in the system are the ATtiny84, and EEPROM chip with 64 KB capacity to hold the programs, and the 102×64 pixel LCD screen seen above. The project began on a breadboard, but as he brought each part into being it transitioned to a strip-board prototype and finally this fab-house version.

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Audiobook Player Used Only NFC Tags For Control

March 4, 2013 by Mike Szczys 14 Comments

[Martynas Mickevičius] has a Grandmother who is visually impaired. She enjoys listening to audiobooks and has been doing so using a DVD player for quite some time. The problem is that there is no way for her to save her position in between listening session. He set out to help by building a dedicated audiobook reader that doesn’t have any buttons.

The project was inspired by a one-button reader we featured back in November. Like that project, [Martynas] chose to use the inexpensive, yet powerful Raspberry Pi. The main difference comes in the control method. He’s using an NFC tag reader, which is mounted in the top portion of the RPi case. The image above shows the rig during prototyping, but his final version is all bundled up in the pink enclosure and only needs the power and audio cables connected to it. See for yourself in the demo after the jump.

Each book has its own NFC tag. When she’s done reading she can simply cut the power and it will resume in the same place the next time it is plugged in. The tag setup is a vast improvement since it allows an entire library to be stored on the SD card and chosen using a different tag. With this hardware in place it should be trivial to code extensions to the system, like a script that uses text-to-speech to announce which book is being played before playback starts.

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[Fran’s] PCB Etching Techniques

March 4, 2013 by Mike Szczys 10 Comments

frantronics-pcb-tutorials

We think that anyone who’s done at-home PCB fabrication will appreciate the tidiness that [Fran] maintains throughout her etching process. She recently posted a three-part video tutorial which showcases her techniques. As you can see in the screenshot above, her habits reek of top-notch laboratory skills.

Regular readers can probably guess what circuit she’s etching. It’s the test boards for her LVDC reverse engineering. She is using the toner transfer method, but in a bit different way than most home-etchers do. She uses the blue transfer paper made for the job, but before transferring it to the copper clad she uses a light box (kind of like the X-ray film viewer at the doctor’s office) to inspect for any gaps where toner did not adhere. From there she uses a heat press to apply the resist. This is a heck of a lot easier than using a clothes iron, but of course you’ve got to have one of these things on hand to do it this way.

The second part of the tutorial is embedded after the break. We chose this segment because it shows off how [Fran] built her own chemical hood. It’s a clear plastic storage container lying upside down. A work window has been cut out of the front side, and a 4-inch exhaust hose added to the top. [Fran’s] lab has a high volume low velocity fan to which it connects to whisk the fumes outside.

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Wireless Pinball Controller For Tablet Gaming

March 4, 2013 by Mike Szczys 6 Comments

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This wooden box is a wireless pinball controller and tablet stand. The idea is to set it on a workbench to give you some of the thrill of standing and playing the real thing. [Jeff] has been rather addicted to playing a pinball app on Android lately, and started the journey because he needed a way to give his thumbs some relief.

An Arduino monitors buttons on either side of this wooden controller. [Jeff] is new to working with hardware (he’s a Linux Kernel developer by trade) and was immediately struck with button debouncing issues. Rather than handle this in software (we’ve got a super-messy thread on that issue with our favorite at the bottom) he chose a hardware solution by building an SR latch out of two NAND gates.

With the inputs sorted out he added a BlueSMiRF board to the project which allowed him to connect a Nexus 7 tablet via Bluetooth. At this point he ran into some problems getting the device to respond to his control as if it were an external keyboard. His stop-gap solution was to switch to a Galaxy Tab 10.1 which wasn’t throwing cryptic errors. Hopefully he’ll fix this in the next iteration which will also include adding a plunger to launch the pinball, a part which just arrived in the mail as he was writing up this success.

We’ve embedded his quick demo video after the break.

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A Longboard Speed And Distance Computer

March 4, 2013 by Mike Szczys 17 Comments

longboard-speed-distance-comptuer

Why should cyclists have all of the fancy toys? Bicycle computers are very common these days but you won’t find similar hardware for skateboards and longboards. [KobraX22] isn’t taking it lying down. He built this speed and distance computer for his longboard. It doesn’t use very many components and should be easy to install.

The device monitors the rotation of one of the wheels by mounting a reflectance sensor on one of the trucks. It points toward the inside of a wheel which has a piece of black tape on it. Every time the tape passes it prevents the IR led from reflecting back at its paired receiver. This lets the Arduino count the revolutions, which are then paired with the wheel diameter to calculate speed as well as distance traveled. Of course the wheels wear down over time to so frequent riders will have to take new measurements at regular intervals.

[KobraX22] went with a QRB1114 sensor. It costs less than $2 and doesn’t require him to embed a magnet in the wheel like a hall effect sensor setup would have. It also shouldn’t interfere with any other fancy wheel hacks you’ve done, like adding a POV display.

[via Reddit]

Retrotechtacular: Donner 3500 Portable Analog Computer

March 4, 2013 by Mike Szczys 40 Comments

What if we told you we had a computer you can take with you? What if it only weighed 28 pounds? This is a pretty hard sell when today you can get a 1.5 GHz quad-core processor packing computer to carry in your pocket which weighs less than 5 ounces. But back in the day the Donner 3500 was something to raise an eyebrow at, especially for tinkerers like us.

The machine was unveiled in 1959 as an analog computer. Instead of accepting programs via a terminal, or punch cards, it worked more like a breadboard. The top of the case features a grid of connectors (they look like banana plugs to us but we’re not sure). The kit came with components which the user could plug into the top to make the machine function (or compute) in different ways.

We’re skeptical as to how portable this actually was. It used vacuum tubes which are not fans of being jostled. Still, coming during the days when most computers were taking up entire buildings we guess the marketing claim holds up. If you’d like to see a bit more about the machine’s internals check out this forum post.