Electrified Yard Equipment Hauls Grass

October 2, 2013 by 45 Comments

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[AmpEater] spent the summer converting yard equipment from internal combustion to electric power. The conversions run from a relatively tame Wheel Horse, to an insane Cub Cadet. The Wheel Horse lost its Kohler engine in favor of a hydraulic pump motor from a crown forklift. 48 volt power is supplied by MK lead acid gel cells. An Alltrax 300 amp controller keeps this horse reigned in.

On his Reddit thread, [AmpEater] says he is especially proud of his Cub Cadet zero turn ride on mower. For those who aren’t up on lawn implement terminology, a “zero turn” means a mower with zero turning radius. Zero turn mowers use two large wheels and tank style steering to turn within their own radius. We bet this style mower would also make a pretty good robot conversion, however [AmpEater’s] zero turn is still setup for cutting the grass.

After pulling the V-twin motor the 48 volt Motenergy ME-1004 was put in place. Batteries are 3 x Enerdel 48V 33 amp hour lithium ion packs. The packs are wired in series to provide 144V nominal. Right about here is where our brain started to melt. A 48V motor on 144V has to mean magic smoke, right? This is where the motor controller magic comes in.

Continue reading “Electrified Yard Equipment Hauls Grass” →

Calling European Hackerspaces!

October 2, 2013 by 108 Comments

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In a few weeks time, I will be in Düsseldorf on business for the world’s largest plastics and rubber industry trade show, the K-Show. That’s not very interesting for you, but afterwards a coworker and I will be traveling for a week in Europe, and being the geeks we are, we would rather visit you instead of the typical tourist attractions (mind you I have lived in Germany for half a year).

The majority of our Hackerspace Intro pieces thus far have been limited to North America, so we would love to visit your Hackerspace in Europe! Take pictures, ask a few questions, get a tour, and share it all here!

If you are part of, or know of a cool hackerspace in approximately the geographical doodle shown on Google Maps above, let us know in the comments! We will be traveling around October 19th to the 24th.

X-Winder: Carbon Fiber Wrapping

October 1, 2013 by 41 Comments

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One of our readers just sent us a tip about this interesting kickstarter project. [Turner Hunt] is bringing carbon fiber manufacture into the hands of makers — at considerable cost savings!

So how does it work? The machine wraps the filament around the workpiece, not unlike a CNC lathe in reverse. Actually it’s kind of a new breed of 3D printer! As the machine feeds the filament, it dips it through a bath of epoxy resin before being wrapped around the workpiece. A finishing step wraps heat shrink tape around the finished project using a heat gun, which then provides a glossy surface finish very similar to commercial carbon fiber products.

By purchasing carbon fiber filament and epoxy resin and using this machine, you can create structural carbon fiber tubes for about 80% less than they would cost commercially. The system comes with its own software that controls the machine via g-code, and you can also specify different wrapping patterns for different applications. While tube-shapes work best, you can also wrap other shapes including flat bars, wing skins, turbine blades and more — anything that is wrappable and under 6″ in total diameter. Is anyone else thinking about custom wrapped quadcopter frames?

[Thanks Alannah!]

DIY 250 Lb Thrust Liquid Oxygen/Kerosene Rocket

October 1, 2013 by 28 Comments

Robert’s Rocket Project has been going on for a long time. It has been around so long that you can go all the way back to posts from 2001, where he talks about getting his first digital camera! The site is dedicated to his pursuit of liquid fueled rocket engine building. It’s a great project log and he has finally come to the point where he will be testing his first flight vehicle soon.

His latest project is a 250lbf regeneratively cooled engine. It uses kerosene as the fuel, and liquid oxygen as the oxidizer. The neat thing is he utilizes the temperature change of the liquid oxygen expanding to cool the chamber and nozzle before being burned. This allows for a very efficient and powerful combustion of the fuel. He has some videos of testing it on his site, we just wonder why he doesn’t host them on YouTube or something…

Anyhow, there’s more than enough info on his site to try and recreate some of his experiments, but perhaps you should start here instead: How to Design, Build and Test Small Liquid-Fuel Rocket Engines.

[Thanks Ray!]

LEDs Turn The Heat Up On Flameless Pumpkin Lights

October 1, 2013 by 19 Comments

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When tea lights just won’t do, why not move up to a 5 channel LED candle simulator?

Halloween is fast approaching. Peter’s local hackerspace, The Rabbit Hole had a meeting to carve pumpkins and talk Halloween hacks. After seeing how poorly a tea light illuminated a medium size pumpkin, this hack was born. We’ve seen LED jack-o’-lantern hacks before, but this one was worth a second look.

In true hackerspace style, [Peter] used what was available to him. A PIC12F508 is the heart of the project. The 12X508/9 series has been around for at many years, and is still a great chip to work with. We remember using the ‘C’ version of this chip to bypass region locks on original PlayStation systems. [Peter] created a simple circuit with two basic modes. In “value mode” the 508 drives LED’s directly from its I/O pins. This limits the total output to 60mA. In “premium mode”, some 2N3904 NPN transistors are brought in to handle the current.  This allows the PIC to drive up to 5 LEDs.

Candles can be tricky to simulate with LEDs. [Peter] used 5 independent 16 bit linear feedback shift registers to generate pseudo random bit streams. The effect is quite impressive. A “wind simulation” completes the illusion of a real flame. Continue reading “LEDs Turn The Heat Up On Flameless Pumpkin Lights” →

Steam Controller: Open And Hackable?

October 1, 2013 by 50 Comments

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The folks over at Valve Corporation have been busy. Just this week they have made three announcements regarding the future of their company; SteamOS, a linux-based operating system, Steam Machines (for running SteamOS), and the one we’re most interested in, the Steam Controller, an open controller. Not to worry though, the controller is not exclusive to the Steam Machines!

This is why we’re intrigued:

The Steam Controller was designed from the ground up to be hackable … We plan to make tools available that will enable users to participate in all aspects of the experience, from industrial design to electrical engineering.

We’re curious to see what that exactly means, but it definitely sounds promising! We know that Valve already takes in tons of customer feedback through their Steam Community and Workshop contributors, but how open is this controller really going to be? To read more about it as the information unfolds, check out the topics in the Steam Universe forum.

If you’re interested in joining the hardware beta, head on over here, but space is very limited.

[Thanks Adam!]

Retrotechtacular: Building BART

October 1, 2013 by 27 Comments

Sometimes it’s fun to take a step back from the normal electronics themes and feature a marvelous engineering project. This week’s Retrotechtacular looks at a pair of videos reporting on the progress of the Bay Area Rapid Transit system. Anyone who’s visited San Francisco will be familiar with the BART system of trains that serve the region. Let’s take a look at what went into building the system almost half a century ago.

Continue reading “Retrotechtacular: Building BART” →