Adding Smart Watch Features To Vintage Casio

July 3, 2023 by Bryan Cockfield 16 Comments

[Matteo] has been a fan of the Casio F-91W wristwatch virtually since its release in 1989. And not without good reason, either. The watch boasts reliable timekeeping and extremely long battery life thanks to a modern quartz crystal and has just about every feature needed in a watch such as an alarm and a timer. And, since it’s been in use since the 80s, it’s also a device built to last. The only thing that’s really missing from it, at least as far as [Matteo] was concerned, was a contactless payment ability.

Contactless systems use near-field communication (NFC) to remotely power a small chip via a radio antenna when in close proximity. All that’s really required for a system like this is to figure out a way to get a chip and an antenna and to place them inside a new device. [Matteo] scavenges the chip from a payment card, but then builds a new antenna by hand in order to ensure that it fits into the smaller watch face. Using a NanoVNA as an antenna analyzer he is able to recreate the performance of the original antenna setup in the smaller form factor and verify everything works before sealing it all up in a 3D-printed enclosure that sandwiches the watch.

There are a few reasons why using a contactless payment system with a watch like this, instead of relying on a smartwatch, might be preferential. For one, [Matteo] hopes to explore the idea that one of the physical buttons on the watch could be used to physically disable the device to reduce pickpocketing risk if needed. It’s also good to not have to buy the latest high-dollar tech gadget just for conveniences like this too, but we’ve seen in the past that it’s not too hard just to get these systems out of their cards in the first place.

a modern car dipped into a chemical bath for electrodeposition adding a phosphate layer

Watching Paint Dry For Over 100 Years

July 2, 2023 by Michael Shaub 19 Comments

A Model T Ford customer could famously get their car “in any color he wants, so long as it’s black.” Thus begins [edconway]’s recounting of the incremental improvements in car paint and its surprising role in mass production, marketing, and longevity of automobiles.

In it, we learn that the aforementioned black paint from Ford had so much asphalt in it that black was the only color that would work. Not to go down a This Is Spinal Tap rabbit hole, but there were several kinds of black on those Model Ts. Over 30 of them were used for various purposes. The paints also dried in different ways. While the assembly only took 12 hours, the paint drying time took days, even weeks backing up production and begging for innovation. [edconway] then fast-forwards to an era of “conspicuous consumption and ‘planned obsolescence’” with DuPont’s invention of Duco that brought color to the world of automobiles.

See the article for the real story of advances in paint technology and drying time. Paint application technology has also steadily improved over the years, so we recommend diving in to get the century’s long story.

An All Sky Camera To Watch The Night Sky

July 1, 2023 by Jenny List 8 Comments

If you have any astronomer friends you’ll soon discover that theirs is a world of specialist high-quality optical equipment far ahead of the everyday tinkerer, and for mere mortals the dream of those amazing deep space images remains out of reach. It’s not completely impossible for the night sky to deliver impressive imagery on a budget though, as [David Schneider] shows us with a Raspberry Pi powered whole sky camera.

The project was born of seeing a meteor and idly wondering whether meteorite landing sites could be triangulated from a network of cameras, something he quickly discovered had already been done with some success. Along the way though he found the allsky camera project, and decided to build his own. This took the form of a Raspberry Pi 3 and a Pi HQ camera with a wide-angle lens mounted pointing skywards under an acrylic dome. It’s not the Hubble Space Telescope by any means, but the results are nevertheless impressive particularly in a timelapse. We wish there were less light pollution where we live so we could try it for ourselves.

Long-term readers may remember that this isn’t the first Pi sky camera we’ve brought you, for example this one is from 2020.

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Watch This Beautiful Japanese Factory Manufacturing Hand Planes

June 29, 2023 by Lewin Day 21 Comments

If you’re a woodworker, you know the value of a good hand plane. A stout model will last a lifetime if properly cared for. [Process X] has now taken us behind the scenes of a Japanese factory that turns out quality hand planes to show us how it’s done.

The video starts at the forge, where steel is attached to soft iron to form a blank that will become the hand plane blade. This is proper blacksmithing, with autohammers and flames akimbo. It’s also a woodworking story, though, with the hand plane bodies themselves carefully prepared for the years of faithful service ahead. We get to see the raw wood roughed into shape and put through the thicknesser, along with the more interesting machining steps that carve out the angled pockets and the blade slot.

The final assembly is great, too, particularly when the pins are nailed in to hold everything in place. The test is the icing on the cake, in which the hand plane peels a perfect contiguous strip from a long piece of lumber.

It’s still very much a manual process, with the workshop largely relying on classical machine tools. There’s not a hint of CNC control to speak of. For the Komori Small Plane Factory and the Koyoshiya Watanabe Woodworking Shop, though, the old methods are doing just fine.

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Watch Hides Gesture Controls In Wristband

June 25, 2023 by Bryan Cockfield No comments

Over the last five to ten years, smart watches have become fairly ubiquitous, with the Apple Watch being among the most prominent of them. Not everyone wants or needs all of the capabilities of these devices, though; plenty are still opting for simpler devices which only have a few functions built into them. [Josh] has been working on one of these devices but takes a major design cue from their smart counterparts with the addition of gesture controls for the watch built into the wristband instead of relying on a more traditional button interface.

The watch hosts most of the functionality of a non-smart digital watch, with a timer, alarms, and a stop watch built-in. To change the time or access any of these functions, a combination of resistive and capacitive touch sensors are built into the wristband near the watch face. The combination of sensors aims to use the benefits of either type of sensor, with the capacitive sensors being used for precision and gesture recognition and the resistive sensors being used for pressure sensitivity. Placing these sensors in the band instead of the watch face improves visibility as well, since the screen won’t be obscured by the user touching the screen.

[Josh] originally intended this type of watch to be used for those with prosthetics or other disabilities which would limit the ability to use standard watch buttons or interact with a touch screen on the watch face itself. The device is working quite well as can be seen in the video linked below, but is still in the prototyping phase and under active development. For finishing up the final versions, we’d recommend taking a look at the design of these open-source smart watches for their high quality fit and finish.

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A wristwatch based on a red PCB with seven-segment LCD screens

The Time Machine Mk. 8 Is A Sleek Smartwatch With Retro Styling

June 11, 2023 by Robin Kearey 16 Comments

The primary purpose of a wristwatch is to tell the time, which pretty much any watch does perfectly fine. It’s in the aesthetics, as well as features other than time-telling, where a watchmaker can really make their product stand out from the rest. Watchmaker and electronic artist [Eric Min] focused on those two areas when he designed the Time Machine Mk.8, which combines exquisite design with simple, offline smartwatch functionality.

The heart of the watch is a Microchip ATSAMD21G18 low-power 32-bit microcontroller. [Eric] chose it for its high performance, ease of use and large number of integrated peripherals, a real-time clock being one of them. With the basic clock function thus taken care of, he then decided to add several useful sensors: a battery fuel gauge to keep an eye on the 40 mAh rechargeable lithium cell, a three-axis accelerometer to enable motion sensing and an environmental sensor to track temperature, humidity and pressure.

The various functions are operated using four pushbuttons along with a 16-step rotary encoder set in the middle. The overall design of the watch is inspired by Formula 1 steering wheels, as well as various sports cars and media franchises like Neon Genesis Evangelion and Akira. [Eric] considered a few different options for the display but eventually settled on two four-digit seven-segment LCDs, which fit nicely into the retro-futuristic aesthetic of the Mk.8. It’s so retro, in fact, that it almost makes [Eric]’s faux 1980s magazine ad look genuine.

All components neatly fit together on a dual-layer PCB, which is a true work of art in itself. From the lightning bolt on the front to the hidden Frank Sinatra lyrics, it definitely stands out from the crowd of ordinary LCD wristwatches. It’s also quite a step up from [Eric]’s previous watch design, the Time Machine Mk.IV.

Over the years we’ve seen several other examples of how a bare PCB, or even a stack of them, can become a beautiful wristwatch.

Apple Invent The Mechanical Watch

June 8, 2023 by Jenny List 38 Comments

The Apple Watch has been on the market for long enough that its earlier iterations are now unsupported. Where some see little more than e-waste others see an opportunity, as has [NanoRobotGeek] with this mechanical watch conversion on a first-generation model.

What makes this build so special is its attention to detail. Into the Apple Watchcase has gone a Seiko movement, but it hasn’t merely been dropped into place. It uses the original Apple watch stem which is offset, so he’s had to create a linkage and a tiny pulley system to transfer the forces from one to the other. The rotor is custom-machined with am Apple logo, and the new watch face is a piece of laser-cut and heat treated zirconium. Even the watch movement itself needed a small modification to weaken the stem spring and allow the linkage to operate it.

The build is a long one with many steps, and we’re being honest when we say it would put our meager tiny machining skills to an extreme test. Sit down and take your time reading it, it really is a treat. Apple Watches may head to the tip after five years, but not this one!

See more in the video below the break, and of course long-time readers may remember we’ve considered the Apple Watch versus mechanical watches before.

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