Melting Plastic Powder Together, One Layer At A Time

July 27, 2012 by 23 Comments

[youtube=http://www.youtube.com/watch?v=vVOtKSKyIvI&fw=470]

Here’s an interesting development in the world of 3D printers: A rapid prototyping machine that melts plastic powder together to create objects with extremely good resolution

The Blueprinter works by drawing a 0.1 mm thick layer of plastic powder over the build platform. After that, a very hot needle-shaped probe melts the plastic together. This process continues at a rate of 10mm an hour on the z axis, and a very precise plastic model eventually appears in the powder.

There is no price ( or solid release date ) for the Blueprinter, but this 3ders.org article from earlier this year tells us the price for the machine will be €9,995, with a material cost of €49 per kg. Pricey, yes, but seeing as how the RepRap community already has the techniques behind melting plastic down pat, it might now be too hard to build your own plastic sintering printer.

If you know of any current projects or builds that are trying to emulate this plastic powder melting technique, drop us a note on the tip line. We’d love to see a version of this printer up and running. Until then, you can check out the render showing a rendered Blueprinter in action, along with a demo of a plastic clip printed on this sintering printer.

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Writing On LEDs With A Laser Pointer

July 27, 2012 by 13 Comments

After [Ch00f] got his hands on an 8×8 LED display, he didn’t make a 64-pixel video game or VU meter. He made a laser doodler, allowing him to draw on this display with only a laser pointer.

Using LEDs as light sensors is nothing new; [Forrest Mims III] discovered that LEDs can also detect light way back in the late 60s. [Ch00f] played around with this concept before creating a circuit that uses an LED as both a light emitter and sensor that reacts to the ambient brightness.

[Ch00f]’s laser doodler takes this phenomena and applies it to an Adafruit bicolor LED matrix. When a light shines on an individual pixel in the display, the ATMega48 senses the current and turns that pixel on. Since this these pixels have two colors, [Ch00f] used a latch circuit and a button to cycle between what color the ‘Mega writes to the display.

In the video after the break, [Ch00f] shows off his display by having the LEDs light up in response to a laser pointer. It may be a bit small, but we can see a lot of potential for something like this as a gigantic art installation.

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Drawbot Software Aims To Do It Better Than The Rest

July 27, 2012 by 7 Comments

drawbot-software

There are plenty of drawbot projects out there, many of which come with their own special software in tow. While some of these packages are easier to use than others, [Dan Royer] is pretty sure he can do it better.

Looking for a fun and engaging way to teach STEM subjects in schools across the country, [Dan] developed a relatively simple drawbot which can be constructed by a wide range of age groups. While he is trying to get schools to purchase his robot kits, we’re guessing that our readers would be more inclined to build their own.

So what does [Dan] have to offer that might interest you? Well, he says he has developed some drawbot software that’s pretty darn easy to use. Rather than multiple applications generating machine-specific code, his software will transform your picture into a line drawing in one easy step. The app uses a traveling-salesman algorithm to generate drawings with nary a crossed line in sight before outputting the resultant machine instructions in easy-to-use GCode.

We don’t have a drawbot of our own handy to test his software out, so if you do happen to give it a shot, let us know how it worked for you in the comments.

Building An Artificial Moon For Burning Man

July 27, 2012 by 15 Comments

lune-and-tide-burning-man

If you were lucky enough to score passes to this year’s Burning Man, be sure to keep a look out for [Laurence Symonds] and crew, who are putting together an ambitious fixture for the event. In reality, we’re guessing you won’t have to look far to find their giant moon replica floating overhead – in fact it will probably be pretty hard to miss.

They are calling the sculpture “Lune and Tide”, which of an 8 meter wide internally lit moon which hovers over a spinning platform that’s just as big across. The inflatable sphere is made up of giant ripstop nylon panels which are home to 36,000-odd sewn-in LEDs. The LEDs illuminate the sphere to reflect the natural color of the moon, though with a simple command, [Laurence] and Co. can alter the lighting to their heart’s content.

If Hack a Day’s [Jesse Congdon] makes his way out to the festival again this year, we’ll be sure he gets some footage of Lune and Tide in action. For now, you’ll have to satisfy your curiosity by checking out the project’s build log.

Gaining Low-level SPI Access On The Raspberry Pi

July 27, 2012 by 7 Comments

Raspberry Pi - rpi

We’ve seen a ton of projects that interface hardware with the Raspberry Pi. But they usually depend on bit-banging. That means they toggle the pins in software to match a specific protocol. The thing is that the beefy Broadcom SoC that anchors the board has a lot of built-in peripherals that are just waiting to be used instead of bit banging. In this case, it’s the hardware SPI peripheral which can be accessed via the bcm2835 library for RPi.

One of the things that would have really complicated this process is the pin mapping between the Broadcom chip and the RPi GPIO header. Since not all pins are broken out, it was either luck or good design forethought that made all of the SPI0 pins from the chip available on the RPi breakout header. The library page (linked above) explains this well. But if you’re looking for more of a working example check out [EngineerByNight’s] project with adds an accelerometer using hardware SPI.

Girl Decides To Restore A Car In Time For Her 16th Birthday

July 27, 2012 by 35 Comments

When, born hacker, [Kathryn] was 12, she approached her parents with an interesting proposition; she wanted to restore a Pontiac Fiero before her 16th birthday. So, using her babysitting money, parental guidance, and an enviable attitude, she has set out to do just that. The build log linked above is  incomplete as she has not yet reached 16, but is a very good read. Lots of build logs gloss over some of the more basic steps because they’ve done this a time or two. It’s fun to learn along with [Kathryn] as she and her dad work all the way from upholstery and painting to grinding and welding wheel wells.  It seems this project has acquired quite a fan base over the past few months, us included, and even a 3M sponsorship. We look forward to seeing what [Kathryn] does next. It looks like some engine work, along with a lot more welding.

Didn’t [Jeri Ellsworth] have a history of building cars too?

A Much Larger Rainbow Board Of Many Ping Pongs

July 27, 2012 by 11 Comments

[George] started with an 8×8 grid, but just couldn’t help himself from upscaling to this 32×16 pixel ping pong ball display. That’s right, It’s a 512 pixel array of fully addressable RGB LEDs diffused with one ping pong ball each.

We featured the predecessor to this project back in January. That one was an 8×8 display using a Rainbowduino as the controller. [George] took what he learned from that build and expanded upon it. The larger display is modular. Each module starts as an 8×8 grid which connects back to the Arduino using a breakout shield with some Ethernet jacks used as quick connects. The LEDs are driven by 595 shift registers, with transistors which protect the logic chips from the currents being switched.

He had a lot of help soldering all the connections for the display and ended up bringing it to show off at the Manchester mini maker faire. See it in action in the video after the break.

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