The Triple Delta Robot Arm (and Leg)

delta By now you’d think we’ve seen just about every means of robotic actuator possible. We have Cartesian bots, Stewart platforms, SCARA bots, Delta bots, and even some exceedingly bizarre linkages from [Nicholas Seward]. We’re not done with odd robotic arms, it seems, and now we have Delta-ish robots that can move outside their minimum enclosed volume. They’re fresh from the workshop of [Aad van der Geest], and he’s calling them double and triple Deltas.

Previous Delta robots have used three universal joints to move the end effector up and down, and side to side. They’re extremely fast and are a great design for 3D printers and pick and place machines, but they do have a limitation: the tip of a single Delta can not move much further than the base of the robot.

By adding more parallelograms to a Delta, [Aad] greatly increases working volume of a his robots. One of the suggested uses for this style of bot is for palletizers, demonstrated in the video below by stacking Jenga blocks. There is another very interesting application: legs. There’s footage of a small, simple triple Delta scooting around the floor, supported by wire training wheels below. It makes a good cat toy, but we’d love to see a bipedal robot with this style of legs.

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3 DOF Open Source Robot Arm Is Just The Beginning

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[Dan Royer] of Marginally Clever had a dream. A dream to build an open-source 6 DOF robot that anyone can make! To do so, he’s been learning robotics for the past two years, and has just finished the first step — he’s designed and built an open source 3 DOF palletizing robot!

He’s based this little guy off of the commercial ABB 460 palletizing robot, which is a tried and true industrial robot. It features all laser cut parts, a few nuts and bolts, some stepper motors and an Arduino UNO for the brain. He’s released all of the design files on Thingiverse and the firmware on GitHub — yet another project we’d like to build if only we had a laser cutter!

And don’t worry, the Arduino UNO is only being used for this first prototype — he’s already started writing code for the RUMBA (Reprap Universal Mega Board with Allegro-driver) controller for revision 2.

Stick around to see it write its first greeting with a marker — Hello World!

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Build And Control Your Own Robot Army

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[Sarah Petkus] has a simple dream. She wants to build and command her own delta robot army. It all began with an illustration she drew of a woman hovering over a field of flowers. The flowers in this case had incandescent light bulbs as blooms. [Sarah] decided to create her image in the real world as an interactive art installation. Her first attempts at moving light flowers were based on a pulley system, which was unreliable and not exactly the graceful movement she imagined. Eventually [Sarah] discovered inverted delta robots. She changed her flower design to a delta, and began building her own delta robots out of parts she had around the house.

A chance meeting with the folks at SYN Shop hackerspace in Las Vegas, NV kicked the project into high gear. [Sarah] switched from using R/C ball links as joints to a simple ball bearing joint. She created her entire design in CAD software and printed it on the hackerspace’s 3d printer. She now has six working prototypes. The robots are all controlled via I2C by an Arduino compatible Nymph board. Six robots doesn’t exactly constitute an army, so [Sarah] had to find a new way to fund her project. She’s currently setting up a project for Kickstarter. [Sarah] will be selling kits for her robots, with the proceeds going toward the realization of her dream of a field of robotic light bulb flowers – Assuming the deltas don’t become sentient and try to take over the world first. [Sarah] posts progress updates to her blog, and has a dedicated site (which we featured on Sunday as part of a Links post) for information about her upcoming Kickstarter campaign.

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Handwriting Robot Arm Is A Little Stiff-wristed

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Check out this robot arm capable of handwriting which is orders of magnitude clearer than our own. It was built by [Patrick Barnes] as contract work for a campaign to raise funding for research into Duchenne Muscular Dystrophy.

Don’t miss the video after the break which starts off with the satisfying whine of some serious stepper motors. Judging scale from this image is a bit tough, but [Patrick] tells us that the entire assembly stands almost fourteen inches tall and the arm has a reach of around twenty inches. The demonstration shows off it’s abilities by drawing a Hilbert Curve. From watching the action you’ll realize that, though this arm and hand look fantastic, this is really a SCARA plotter. The wrist and fingers are for looks only, providing a place where the felt-tipped pen can be mounted (held flush to the paper with a rubber band). Whether that’s a disappointment or not, the precision and look of the machine bring it very high marks. It could take a bit of a lesson in penmanship from another we’ve seen though.

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Salvaged Robot Arm Used For Light Painting And Pen Plotting

The members of Shackspace got their hands on an antiquated robot arm. It’s a Mitsubishi Movemaster RM-101 and was probably manufactured in the mid 1980’s. There’s almost nothing out there that tells you how to use the thing, and so they set out to figure out how to control the hardware.

This is a great example of how an EPROM dump can be really useful. After further inspection the team discovered that the arm is driven by a Z80 processor whose program is stored on an EPROM. The first thing the guys did was dump the memory since the aging storage will be useless if just a few bits become degraded. This dump will be really useful for others whose chip has already given up the ghost. The data from that dump was disassembled and painstakingly pawed through to figure out what commands were being sent to the arm. This technique worked, as the team was able to re-implement the control protocol and has already used the arm for some light painting and pen plotting (seen above). After the break you can see a control demonstration.

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Salvaged Robot Arm Makes A Big 3d Printer

Wow, building a precision 3d printer is amazingly easy if you can get your hands on an industrial-quality robot arm. [Dane] wrote in to tell us about this huge extruder printer made from an ’80s-era SCARA robot arm. It is capable of printing objects as large as 25″x12″x6.5″.

This 190 pound beast was acquired during a lab clean out. It was mechanically intact, but missing all of the control hardware. Building controllers was a bit of a challenge since the it’s designed with servo motors and precision feedback sensors. This is different from modern 3d printers which use stepper motors and no feedback sensors. A working controller was built up one component at a time, with a heated bed added to the mix to help prevent warping with large builds. We love the Frankenstein look of the controller hardware, which was mounted hodge-podge as each new module was brought online.

You can see some printing action in the clip after the break. A Linux box takes a design and spits out control instructions to the hardware.

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[Easton’s] Robot Arm Takes 2nd Place In The International Science And Engineering Fair

Here we see [Easton LaChappelle] getting a congratulatory handshake from the robotic arm he built. This project is aimed at human prosthetics, and we’re happy to report that [Easton] won second place in Electrical and Mechanical engineering division of this year’s International Science and Engineering Fair (PDF listing the winners).

In the video he gives us a great look of the state of the project. Since we checked in with him last he’s added a body for the arm to mount to. The arm now has shoulder movement, which uses geared DC motors along with some potentiometers for orientation feedback. For the elbow he wanted to have the same setup but ran into trouble mounting the potentiometer. His solution was to use some shapelock to mold a bracket (shapelock is the plastic you melt in water to form any shape). In addition to the aforementioned joints, the wrist, fingers, and hand have all seen improvements in how they are supported and in their performance.

We think this is amazing work for anyone, especially a 16-year-old High School student. Great job [Easton]!

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