Hacklet 30 – Robot Arm Projects

Robot arms – they do everything from moving silicon wafers to welding cars. Many a hacker has dreamt of having their own robot arm to serve them beer help them build projects. This week’s Hacklet features some of the best robot arm projects on Hackaday.io!

robotarm1We start with [4ndreas] who is building this incredible 3D Printable Robot Arm. Inspired by large industrial robots, [4ndreas] has given us an entirely 3D printable design. [4ndreas’] 3D design experience really shows here. This arm looks like it just finished work at a local assembly line! The arm is BIG too – printing the parts took him about a week, and used around 1.2kg of ABS filament! [4ndreas] has recently split the project off into two halves: his blue arm is driven by stepper motors, while the orange arm is a DC motor affair. Both of the arms can use his awesome gripper design. Check out the project page for videos of the arm in action!

6dofarmNext up is [Dan Royer] and his 6DOF Robot Arm. [Dan’s] didn’t want to spend upwards of $10,000 on an industrial arm, so he built his own from wood, plastic, and easily obtainable parts. As the name implies, the arm has 6 degrees of freedom. The electronics consist of beefy NEMA 17 stepper motors and a RUMBA controller, which was originally designed for 3D printers. Dan even created some novel encoder mounts. Each joint has an encoder, which will allow the robot to run as a closed loop system. [Dan] originally entered this arm in The Hackaday Prize 2014. While it didn’t get him to space, we’re betting it will be able to get him a soda!

MeArm

No robot arm Hacklet would be complete without featuring [ben.phenoptix] and the awesome MeArm. MeArm is a pocket-sized robot arm which uses tiny 9 gram servos for locomotion. It’s built from laser cut acrylic and standard hardware. We loved the MeArm so much that we featured it as one of the challenges in our Embedded Hardware Workshop in Munich. More recently, [Ben] and MeArm have had a great run on Kickstarter. Let’s hope those arms are good at stuffing, addressing, and mailing out packages!

 

owiFinally we have [Kenji Larsen] with Reactron material transporter. The material transporter is just a small part of [Kenji’s] larger Reactron project. It started with an OWI-535 robot arm. The OWI is really a toy – a plastic kit which builds an open loop DC motor driven arm. [Kenji] has put some serious time into modifying his particular arm. He experimented with molding his own potentiometers for each joint before settling on a printed circuit board based design. Once the new system was in place, he found that his resistors were good for about 10,000 cycles. Not bad for a modified toy!

There are quite a few robot arm projects we weren’t able to cover in this edition of The Hacklet – you can check them all out on our brand new Robot Arm Projects List!

That’s it for this Hacklet, As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

DIY Robot Arm

Robot Arm You Can Build At Home

[jjshortcut] has created an easy to make robot arm that has 6 degrees of freedom. There is not much to it, the frame is made out of 4mm thick hardboard, hobby servos provide the power and a handful of hardware holds it together. The frame has been successfully cut out on both a laser cutter and a cnc router, making this design even more obtainable for any aspiring roboticist.

To control the robot arms movements [jjshortcut] plans to use a standard Arduino. There are certainly plenty of servo motor shields available but he still decided to design his own. In addition to the standard motor power and servo connections, a header for an infrared receiver was added for potential future communication options.

DIY Robot Arm GripperLike any project, there were some hiccups along the way. First, several revisions of the gripper were necessary to get the correct tooth profile that resulted in smooth and tight movement. Also, while making the shield the spacing between banks of headers came out one header too close! On this first board [jjshortcut] just bent the pins so they would fit into the Arduino. You can’t let some minor snafu prevent forward momentum of a project!

[jjshortcut] has done the hard part; the design. He has made all his mechanical and electronic files available… so go and build one! Check out the video after the break.

Continue reading “Robot Arm You Can Build At Home”

The Triple Delta Robot Arm (and Leg)

delta By now you’d think we’ve seen just about every means of robotic actuator possible. We have Cartesian bots, Stewart platforms, SCARA bots, Delta bots, and even some exceedingly bizarre linkages from [Nicholas Seward]. We’re not done with odd robotic arms, it seems, and now we have Delta-ish robots that can move outside their minimum enclosed volume. They’re fresh from the workshop of [Aad van der Geest], and he’s calling them double and triple Deltas.

Previous Delta robots have used three universal joints to move the end effector up and down, and side to side. They’re extremely fast and are a great design for 3D printers and pick and place machines, but they do have a limitation: the tip of a single Delta can not move much further than the base of the robot.

By adding more parallelograms to a Delta, [Aad] greatly increases working volume of a his robots. One of the suggested uses for this style of bot is for palletizers, demonstrated in the video below by stacking Jenga blocks. There is another very interesting application: legs. There’s footage of a small, simple triple Delta scooting around the floor, supported by wire training wheels below. It makes a good cat toy, but we’d love to see a bipedal robot with this style of legs.

Continue reading “The Triple Delta Robot Arm (and Leg)”

3 DOF Open Source Robot Arm Is Just The Beginning

Arm3-v1

[Dan Royer] of Marginally Clever had a dream. A dream to build an open-source 6 DOF robot that anyone can make! To do so, he’s been learning robotics for the past two years, and has just finished the first step — he’s designed and built an open source 3 DOF palletizing robot!

He’s based this little guy off of the commercial ABB 460 palletizing robot, which is a tried and true industrial robot. It features all laser cut parts, a few nuts and bolts, some stepper motors and an Arduino UNO for the brain. He’s released all of the design files on Thingiverse and the firmware on GitHub — yet another project we’d like to build if only we had a laser cutter!

And don’t worry, the Arduino UNO is only being used for this first prototype — he’s already started writing code for the RUMBA (Reprap Universal Mega Board with Allegro-driver) controller for revision 2.

Stick around to see it write its first greeting with a marker — Hello World!

Continue reading “3 DOF Open Source Robot Arm Is Just The Beginning”

Build And Control Your Own Robot Army

deltas

[Sarah Petkus] has a simple dream. She wants to build and command her own delta robot army. It all began with an illustration she drew of a woman hovering over a field of flowers. The flowers in this case had incandescent light bulbs as blooms. [Sarah] decided to create her image in the real world as an interactive art installation. Her first attempts at moving light flowers were based on a pulley system, which was unreliable and not exactly the graceful movement she imagined. Eventually [Sarah] discovered inverted delta robots. She changed her flower design to a delta, and began building her own delta robots out of parts she had around the house.

A chance meeting with the folks at SYN Shop hackerspace in Las Vegas, NV kicked the project into high gear. [Sarah] switched from using R/C ball links as joints to a simple ball bearing joint. She created her entire design in CAD software and printed it on the hackerspace’s 3d printer. She now has six working prototypes. The robots are all controlled via I2C by an Arduino compatible Nymph board. Six robots doesn’t exactly constitute an army, so [Sarah] had to find a new way to fund her project. She’s currently setting up a project for Kickstarter. [Sarah] will be selling kits for her robots, with the proceeds going toward the realization of her dream of a field of robotic light bulb flowers – Assuming the deltas don’t become sentient and try to take over the world first. [Sarah] posts progress updates to her blog, and has a dedicated site (which we featured on Sunday as part of a Links post) for information about her upcoming Kickstarter campaign.

Continue reading “Build And Control Your Own Robot Army”

Handwriting Robot Arm Is A Little Stiff-wristed

handwriting-robot

Check out this robot arm capable of handwriting which is orders of magnitude clearer than our own. It was built by [Patrick Barnes] as contract work for a campaign to raise funding for research into Duchenne Muscular Dystrophy.

Don’t miss the video after the break which starts off with the satisfying whine of some serious stepper motors. Judging scale from this image is a bit tough, but [Patrick] tells us that the entire assembly stands almost fourteen inches tall and the arm has a reach of around twenty inches. The demonstration shows off it’s abilities by drawing a Hilbert Curve. From watching the action you’ll realize that, though this arm and hand look fantastic, this is really a SCARA plotter. The wrist and fingers are for looks only, providing a place where the felt-tipped pen can be mounted (held flush to the paper with a rubber band). Whether that’s a disappointment or not, the precision and look of the machine bring it very high marks. It could take a bit of a lesson in penmanship from another we’ve seen though.

Continue reading “Handwriting Robot Arm Is A Little Stiff-wristed”

Salvaged Robot Arm Used For Light Painting And Pen Plotting

The members of Shackspace got their hands on an antiquated robot arm. It’s a Mitsubishi Movemaster RM-101 and was probably manufactured in the mid 1980’s. There’s almost nothing out there that tells you how to use the thing, and so they set out to figure out how to control the hardware.

This is a great example of how an EPROM dump can be really useful. After further inspection the team discovered that the arm is driven by a Z80 processor whose program is stored on an EPROM. The first thing the guys did was dump the memory since the aging storage will be useless if just a few bits become degraded. This dump will be really useful for others whose chip has already given up the ghost. The data from that dump was disassembled and painstakingly pawed through to figure out what commands were being sent to the arm. This technique worked, as the team was able to re-implement the control protocol and has already used the arm for some light painting and pen plotting (seen above). After the break you can see a control demonstration.

Continue reading “Salvaged Robot Arm Used For Light Painting And Pen Plotting”