Salvaged Robot Arm Makes A Big 3d Printer

June 19, 2012 by 34 Comments

Wow, building a precision 3d printer is amazingly easy if you can get your hands on an industrial-quality robot arm. [Dane] wrote in to tell us about this huge extruder printer made from an ’80s-era SCARA robot arm. It is capable of printing objects as large as 25″x12″x6.5″.

This 190 pound beast was acquired during a lab clean out. It was mechanically intact, but missing all of the control hardware. Building controllers was a bit of a challenge since the it’s designed with servo motors and precision feedback sensors. This is different from modern 3d printers which use stepper motors and no feedback sensors. A working controller was built up one component at a time, with a heated bed added to the mix to help prevent warping with large builds. We love the Frankenstein look of the controller hardware, which was mounted hodge-podge as each new module was brought online.

You can see some printing action in the clip after the break. A Linux box takes a design and spits out control instructions to the hardware.

Continue reading “Salvaged Robot Arm Makes A Big 3d Printer” →

[Easton’s] Robot Arm Takes 2nd Place In The International Science And Engineering Fair

June 2, 2012 by 13 Comments

Here we see [Easton LaChappelle] getting a congratulatory handshake from the robotic arm he built. This project is aimed at human prosthetics, and we’re happy to report that [Easton] won second place in Electrical and Mechanical engineering division of this year’s International Science and Engineering Fair (PDF listing the winners).

In the video he gives us a great look of the state of the project. Since we checked in with him last he’s added a body for the arm to mount to. The arm now has shoulder movement, which uses geared DC motors along with some potentiometers for orientation feedback. For the elbow he wanted to have the same setup but ran into trouble mounting the potentiometer. His solution was to use some shapelock to mold a bracket (shapelock is the plastic you melt in water to form any shape). In addition to the aforementioned joints, the wrist, fingers, and hand have all seen improvements in how they are supported and in their performance.

We think this is amazing work for anyone, especially a 16-year-old High School student. Great job [Easton]!

Continue reading “[Easton’s] Robot Arm Takes 2nd Place In The International Science And Engineering Fair” →

TI Launchpad Adds Computer Control To A Robot Arm

November 21, 2011 by 17 Comments

[Eric Gregori] had an OWI535 toy robotic arm. Although cheap (coming it at around $30) the arm is only set up to be used via a wired control box. [Eric] knew he could do better by adding computer control via a TI Launchpad and motor driver peripheral.

The arm has shoulder, elbow, and wrist joints, a rotating base, and a gripper. All of these are actuated by 3V DC motors and have just two control wires. [Eric’s] motor driver add-on for the Launchpad works great in this case. It’s got three FAN8200 dual motor driver chips on board so it can control up to six motors. Once he made the hardware connections it’s just a matter of sending the commands to the Launchpad via its USB interface, but you will also need to use a larger microcontroller than comes with the Launchpad. Here he’s chosen an MSP430G2553.

In order to make things a little bit more fun he also wrote a GUI for controlling the arm from the computer. He used RobotSee, a programming language that lets you use an image of the hardware, and overlay the controls on top of it. Now he just needs to make this into a web interface and he can have a smartphone controlled crane game.

Don’t forget to check out the video after the break. Continue reading “TI Launchpad Adds Computer Control To A Robot Arm” →

Strap Yourself In And Let This Robot Arm Shake The Bejesus Out Of You

November 19, 2011 by 35 Comments

This man is strapped onto the business end of a huge robotic arm. If you’ve seen videos of industrial robots on automobile assembly lines and the like, you know how fast and strong these machines are. But this isn’t headed for the factory floor, it’s a new flight simulator built do train Australian fighter pilots.

Researchers at Deakin University were looking for a way to give a fighter pilot a more realistic simulator experience. What they ended up with is an apparatus that can spin continuously on two axes. This lets the pilot feel what it might be like to stall and have the aircraft spinning out of control.

The video after the break is not to be missed. You’ll see the test pilot (read: guinea pig) flung this way and that to the point that we almost decided this should be a “Real or Fake” post. But we’re confident that this actually exists. We expect that future renditions will include the front portion of the aircraft and be completely enclosed in a projection dome, just like the Lexus driving simulator.

Continue reading “Strap Yourself In And Let This Robot Arm Shake The Bejesus Out Of You” →

Modifying A Cheap Robot Arm For Arduino Control

June 15, 2011 by 12 Comments

Many a hacker has put together one of those cheap $30 robot arm kits you can get in just about any store with a section labeled, “science”.  In an ongoing search for a cheap robot arm, [Larry] decided to modify one of them to be controlled with a PC through an Arduino. The article doubles as a really basic tutorial on dc motor control. On the site he gives a brief explanation of how to use H-bridges and a good explanation of how he wired them up for this purpose. He eventually goes on to add a processing interface to the project. The next step would be figuring out how to add some kind of position feedback, such as encoders. Though, if modifying an arm is not your style, [Larry] has another cool article on rolling your own robot arm cheaply with some foam board and hobby servos.

Trobot: Kickstarting The 6-axis Minature Robot Arm

June 7, 2011 by 10 Comments

Having already made it to three hardware development versions, [Toby Baumgartner] is looking for some financial backing to make version four of this robot arm possible.

He’s modelling the arm after much larger ABB industrial robots. Like those, it mounts on a stationary base, and features movement along six axes.  The first couple of iterations even used ABB Software’s RobotStudio for control. This is the same software used by the full-sized robots, and features a special design language to integrate the robots into just about any production facility.

We don’t think the need for high-end software used with these small manipulator arms is very great, but we could see the finished product used for small-scale assembly line work some day. In the mean time these might be useful in your own projects. [Toby] has been using an mBed microcontroller board as the hardware driver. It communicates with the computer via an Ethernet connection and he’s even working on an Android interface right now.

Check out a video demonstration of version 2 and 3 embedded after the break.

Continue reading “Trobot: Kickstarting The 6-axis Minature Robot Arm” →