3D Printing Blueprints And Other Wall Art

May 19, 2023 by Al Williams 3 Comments

Today if you want to reproduce a big schematic or a mechanical drawing, you just ask it to print or plot from the CAD model. But back in the day, you drew on big sheets at a drafting table. How do you make copies? Sure, there were a few large-format copiers, but they were expensive. A more common method was to use a heliographic copier which, often but not always, resulted in a blueprint — that is a blue page with white lines or vice versa. These days, you are more likely to see a blueprint as an artistic wall hanging, and since [Basement Creations] wanted some, he figured out how to make them with a 3D printer.

These prints aren’t really blueprints. They use the printer as a plotter and deposit white ink on a blue page. In the video below, he shows a number of ways to use a printer to create interesting wall art, even if you want it to be bigger than the print bed. Some of the wall art uses multiple 3D printed parts, and others use the printer as a plotter.

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A Paste Extruder For Normal Printers

May 15, 2023 by Jenny List 17 Comments

In the bright sunshine of a warm spring afternoon at Delft Maker Faire, were a row of 3D printers converted with paste extruders. They were the work of [Nedji Yusufova], and though while were being shown printing with biodegradable pastes made from waste materials, we were also interested in their potential to print using edible media.

The extruder follows a path set by similar ones we’ve seen before in that it uses a disposable syringe at its heart, this time in a laser-cut ply enclosure and a lead screw driven by a stepper motor. It’s part of a kit suitable for run-of-the-mill FDM printers that’s available for sale if you have the extra cash, but happily they’ve also made all the files available.

We’ve seen quite a few syringe extruders and at least one food printer, so there’s nothing particularly new about this one. What it does give you is a relatively straightforward build and a ready integration with some mass market printers you might be familiar with. Perhaps the most interesting part of this project isn’t even the extruder itself but the materials, after all having a paste extruder gives you the opportunity to experiment with new recipes. We like it.

Zippy Plastic Welding

May 15, 2023 by Al Williams 53 Comments

Plastic welding isn’t a new idea. But a recent video from [The Maker] shows an interesting twist. Given a broken piece of plastic, he secures it together with tape, machines out a channel around the cracks, and then melts zip ties into the channels. Honestly, although he mentions plastic welding and soldering, we aren’t sure this isn’t just simple gluing, but it did give us some ideas. Watch the video below and you’ll probably get the same ideas.

The ingenuity here isn’t necessarily using hot plastic to glue together two pieces — that’s just a hot glue gun, after all. Rather, it occurred to us that the key here was machining out the places where significant amounts of the hot plastic could bond the two pieces together. He cut the channels with a rotary tool, buffed them, and used a hot knife to give them some internal texture. But with a 3D printer, you could build these channels into parts that were made to interlock.

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A 3D printed copper aerospike engine cutaway showing the intricate, organic-looking channels inside. It is vaguely reminiscent of a human torso and lungs.

3D Printed Aerospike Was Designed By AI

May 8, 2023 by Navarre Bartz 36 Comments

We’re still in the early days of generatively-designed objects, but when combined with the capabilities of 3D printing, we’re already seeing some interesting results. One example is this new copper aerospike engine. [via Fabbaloo]

A collaboration between startups Hyperganic (generative AI CAD) and AMCM (additive manufacturing), this 800 mm long aerospike engine may be the most complicated 3D print yet. It continues the exciting work being done with 3D printing for aerospace applications. The complicated geometries of rocket nozzles of any type let additive manufacturing really shine, so the combination of generative algorithms and 3D printed nozzles could result in some big leaps in coming years.

Aerospikes are interesting as their geometry isn’t pressure dependent like more typical bell-shaped rocket nozzles meaning you only need one engine for your entire flight profile instead of the traditional switching mid-flight. A linear aerospike engine was one of the main selling points for the cancelled VentureStar Space Shuttle replacement.

This isn’t the only generative design headed to space, and we’ve covered a few projects if you’re interested in building your own 3D printed rocket nozzles or aerospike engines. Just make sure you get clearance from your local aviation regulator before your project goes to space!

Hackaday Prize 2023: The Realities Of The Homework Machine

May 8, 2023 by Matthew Carlson 83 Comments

For those outside the world of education, it can be hard to judge the impact that ChatGPT has had on homework assignments. If you didn’t know, the first challenge of the 2023 Hackaday Prize is focused on improving education. [Devadath P R] decided that the best way to help teachers and teaching culture was to confront them head-on with our new reality by building the homework machine.

The goal of the machine is to be able to stick in any worksheet or assignment and have it write out the answers in your own handwriting, and so far, the results are pretty impressive. There are already pen holder tools for 3D printers, but they often have a few drawbacks. Existing tools often take quite a while to generate G-Code for long pages of text. Hobby servos to lift the pen up and down take more wear than you’d expect as a single page has thousands of actuations. Vibrations are also a problem as they are a dead giveaway that the text was not human-written. [Devadath] created a small Python GUI to record their particular handwriting style on a graphics tablet and used ChatGPT to generate answers. Continue reading “Hackaday Prize 2023: The Realities Of The Homework Machine” →

Laser Triangulation Makes 3D Printer Pressure Advance Tuning Easier

May 6, 2023 by Dan Maloney 8 Comments

On its face, 3D printing is pretty simple — it’s basically just something to melt plastic while being accurately positioned in three dimensions. But the devil is in the details, and there seems to be an endless number of parameters and considerations that stand between the simplicity of the concept and the reality of getting good-quality prints.

One such parameter that had escaped our attention is “pressure advance,” at least until we ran into [Mike Abbott]’s work on automating pressure advance calibration on the fly. His explanation boils down to this: the pressure in a 3D printer extruder takes time to both build up and release, which results in printing artifacts when the print head slows down and speeds up, such as when the print head needs to make a sharp corner. Pressure advance aims to reduce these artifacts by adjusting filament feed speed before the print head changes speed.

The correct degree of pressure advance is typically determined empirically, but [Mike]’s system, which he calls Rubedo, can do it automatically. Rubedo uses a laser line generator and an extruder-mounted camera (a little like this one) to perform laser triangulation. Rubedo scans across a test print with a bunch of lines printed using different pressure advance values, using OpenCV to look for bulges and thinning caused when the printer changed speed during printing.

The video below gives a lot of detail on Rubedo’s design, some shots of it in action, and a lot of data on how it performs. Kudos to [Mike] for the careful analysis and the great explanation of the problem, and what looks to be a quite workable solution.

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Cocoa Press Chocolate 3D Printer Offered As DIY Kit

May 1, 2023 by Tom Nardi 19 Comments

Ultimately, the goal of Hackaday is to shine a light on the incredible projects coming from the hardware hacking community. In the vast majority of cases, said projects end up being one-off creations — a clever solution that solved a specific problem for the creator, which may or may not be directly applicable to anyone else. But occasionally, perhaps one in every few thousand projects, we see an idea that’s compelling enough to become a commercial product.

Today, we’re happy to add the Cocoa Press to that list. Creator [Ellie Weinstein] has recently unveiled a commercialized version of the chocolate 3D printer she’s been working on for several years, and true to the maker spirit, it’s being offered as a DIY kit. You can currently put a $100 USD deposit on the final product, which is expected to ship before the end of the year. Assembly time is estimated to be around 10 hours and no previous experience with building 3D printers is required, though we’re sure it wouldn’t hurt.

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